Hybrid palletizer for bagged products

Optimize your palletizing process with high-speed robotic solutions designed to securely handle diverse product types, enhancing efficiency and minimizing manual intervention in your production line.

The RoboTier Hybrid Palletizer from OCME is engineered for seamless integration into diverse manufacturing lines, supporting applications in industries such as beverage, food, and personal care. It utilizes end-of-arm tooling for bottom support, enhancing handling security compared to vacuum top-picking methods. This palletizer efficiently organizes products like soda bottles, pasta boxes, and detergent containers onto pallets at a rate of up to three layers per minute. With its advanced controls architecture, leveraging a Fanuc controller alongside an Allen Bradley CompactLogix PLC, the RoboTier facilitates effortless operation without requiring robot programming expertise. The system’s intuitive EasyStack software simplifies pattern creation, making it adaptable to various product types. Furthermore, the palletizer’s energy-efficient design enables the use of smaller, faster Fanuc robots, optimizing operational costs. Safety is ensured with compliance to category 3 PL-d per EN ISO 13849-1 standards. Configurable with modules for concurrent stretch wrapping and pallet handling, the RoboTier provides a robust solution for high-speed, automated palletizing needs across multiple sectors.

Benefits

  • Boosts operational efficiency by palletizing up to three layers per minute.
  • Enhances product handling security with bottom support, reducing risk of damage.
  • Simplifies pattern configuration with user-friendly EasyStack software, minimizing training needs.
  • Lowers operational costs through the use of compact, energy-efficient Fanuc robots.
  • Ensures safety compliance with EN ISO 13849-1 standards for a secure working environment.
Applications
Food,Beverages,Personal care,Cases,Paper and tissue,Open top,Display packs,Trays,Lidded,Overwrapped,Lubricants,Totes,Bundles,Nested products,Home,Bags
End products
Tissue boxes,Fertilizer bags,Sugar bags,Detergent containers,Multipack beverage cans,Engine oil containers,Ready meal trays,Fruit trays,Gift boxes,Toy packs,Beer cans,Toilet paper rolls,Cereal boxes,Shampoo bottles,Reusable totes,Compact makeup kits,Pasta boxes,Soda bottles,Retail display sets,Canned goods
Steps before
Sorting,Arranging,Product Loading,Product Infeeding
Steps after
Stretch Wrapping,Load Handling,Pallet Handling,Distribution
Input ingredients
case,bag,tray,trayless,open top,lidded,overwrapped,unwrapped,bundles,nested,display pack,totes
Output ingredients
palletized layers,secured loads,consistent layer placement,wrapped pallets
Speed
1-3 layers per minute
Infeed
Low
Product Type
Every product type,including case,bag,tray,trayless,open top,lidded,overwrapped or unwrapped,bundles,nested,display pack,totes,and more
Minimum Case Dimension
6"
Maximum Case Dimension
29"
Maximum Case Weight
220 lbs
Minimum Layer Dimension
38"
Maximum Layer Dimension
50"
Maximum Layer Weight
500 lbs
Load Height
60”
Automation
PLC-controlled
Product Handling
End of arm tooling with bottom support
Controls
Fanuc controller,Allen Bradley CompactLogix PLC,B,R PC 12" color touchscreen HMI
Working mechanism
Robotic palletizing
Batch vs. continuous operation
Continuous
Automation level
PLC controlled
Changeover time
Quick changeover capability
Cleaning method
N/A
Energy efficiency
Higher efficiency due to optimized construction
Safety features
Safety category 3 PL-d
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Safety category
Category 3 PL-d per EN ISO 13849-1
Machine design
Hybrid Palletizer
Infeed height
Low
Case dimensions
Min
Max
29"
Layer dimensions
Min
Max
50"
Control panel type
B,R PC 12" color touchscreen HMI
Product handling method
End of arm tooling with bottom support
Queue platform
Layer apron with vertical travel capabilities
Robot type
Fanuc
Maximum case weight
220 lbs
Maximum layer weight
500 lbs
Load height
60"
Control panel type
B,R PC 12" color touchscreen HMI
Integration possibilities
Allen Bradley CompactLogix PLC
Robotic Arm Type
Fanuc robots
Safety category
3 PL-d per EN ISO 13849-1
Market info
OCME, part of Aetna Group Italy, is renowned for manufacturing innovative, high-quality packaging and material handling solutions, including filling, palletizing, and conveying systems, with a strong reputation for reliability and technological advancement in industrial sectors.