Ibc tumbler for uniform batch mixing
Achieve consistent and homogenous mixing of powders, granules, and solid products with a bin blender solution designed for optimal integration into batch processing workflows, enhancing efficiency without compromising quality.
The Uni-Blend bin blender from Hanningfield is engineered to precisely mix and blend powders and granules across diverse industries such as pharmaceuticals and chemicals. Utilizing a gentle tumbling action, it ensures uniform batch consistency ideal for tablet formulations and dietary supplements. Designed for flexibility, it accommodates container sizes up to 2000 liters and supports efficient batch processing without the need for washdown, thanks to its ‘Blend-in-the-Bin’ capability. This unit offers integrated control systems conforming to 21 CFR Part 11 for compliance in regulated environments. Fabricated with stainless steel, the Uni-Blend withstands corrosive substances, making it suitable for sanitary applications. Customizable for specific needs, options include various mounting configurations such as stand-alone, through-the-wall, and post hoist. Supporting full validation with procedural documentation and 3.1 mill certificates, this blender is engineered to meet GMP standards, simplifying cleaning and maintenance through offline charging and discharging, thereby optimizing operational efficiency.
Benefits
- Enhances batch consistency, ensuring uniform product quality in every mix.
- Minimizes operational downtime with efficient offline charging and discharging.
- Complies with regulatory standards, simplifying validation and audit processes.
- Reduces maintenance efforts with its corrosion-resistant stainless steel construction.
- Adapts to various production needs with customizable configurations and sizes.
- Applications
- Supplements,Vitamins,Chemical powders,Fine chemicals,Nutraceuticals,Pharmaceutical powder,Food ingredients,Enzymes
- End products
- Active pharmaceutical ingredients,Tablet formulations,Chemical compounds,Enzyme preparations,Protein powder blends,Food additive mixtures,Vitamin capsules,Dietary supplements
- Steps before
- Grinding,Milling,Conveying,Purification
- Steps after
- Batch Switchover,Discharging,Packaging
- Input ingredients
- Output ingredients
- Container Capacity
- Up to 2000 litres
- Safe Working Load (SWL)
- Up to 1000 kgs
- Container Size
- 5L to 2000L
- Construction Material
- Stainless Steel
- Compliance
- GMP requirements
- Automation
- 21 CFR Part 11 compliant controls
- Execution Types
- Hoist-type,Through-the-wall,Fixed base,Mobile
- Installation Options
- Pedestal,Through-the-wall,Hoist mounted
- Batch vs. continuous operation
- Batch
- Changeover time
- Immediate batch switchover
- Level of Automation
- PLC / 21 CFR Part 11 compliant
- Cleaning method
- Offline cleaning
- Container Handling
- IBC and Drum tumbling
- Execution Types
- Pedestal,through-the-wall,post hoist
- Stainless Steel Construction
- AISI 316L
- Corrosive Resistance (e.g. acids)
- Yes
- Density/Particle Size Adaptability
- 0.5–2.5 g/cm³ / 50–1000 µm
- Batch size capability
- Small to large production runs
- Material
- Stainless Steel
- Container Size Capacity
- 5L - 2000L
- Maximum Safe Working Load (SWL)
- 1000 kg
- Stand-alone,through-the-wall,or post hoist mounted
- Stand-alone / through-the-wall / post hoist mounted
- Appearance
- Bin Blender
- Footprint
- Compact
- Control panel type
- HMI / Touchscreen
- Mounting type
- Pedestal / Through-the-wall / Post hoist mounted
- Container size adaptability
- Various sizes up to 2000 litres
- Material of Construction
- Stainless Steel
- Documentation options
- FS/DS,FAT,SAT,IQ/OQ
- Integration with compliance standards
- 21 CFR Part 11
- Mounting flexibility
- Hoist-type / Fixed base / Mobile
- Market info
- Hanningfield Process Systems is known for manufacturing high-quality, customized process handling, and containment equipment for industries such as pharmaceutical, food, and chemical, specializing in milling, sieving, and powder handling solutions.