Automotive system leak testing solution

Ensure the integrity and safety of your vehicle systems with precise leak testing, reducing rework and enhancing product quality right at the assembly line.

The Somac® Leak Test and Measurement Equipment from Dürr offers precise and independent testing solutions for ensuring component integrity and system functionality in various industries, including automotive, chemical, and pharmaceutical sectors. This versatile equipment can be integrated into your production line with movable consoles, fixed setups, or as mobile units for rework areas. It excels in leak detection using cutting-edge technology to test vehicle systems, hoses, heat exchangers, and valves before installation or filling, enhancing product quality and minimizing rework. The equipment supports both liquid and gas testing, with customization options available to fit specific assembly line requirements. Its automated operation ensures consistency and reliability, reducing dependency on manual testing processes. Constructed for durability, it is suitable for challenging industrial environments and offers seamless integration with existing systems. Designed for efficiency, the equipment contributes to improved process safety and reduced operational downtime.

Benefits

  • Enhances product quality by ensuring component tightness and preventing leaks.
  • Minimizes rework and associated costs with precise, automated testing.
  • Integrates seamlessly with existing production lines, enhancing process efficiency.
  • Reduces operational downtime with reliable, operator-independent performance.
  • Supports diverse industrial applications, offering flexibility in use.

General


Applications
Valves,Woodworking industry,Automobile manufacturing,Vehicle systems,Mechanical engineering,Chemical industry,Hoses,Heat exchanging devices,Pharmaceutical industry
End products
Chemical processing valves,Wooden furniture components,Hydraulic hoses,Hvac heat exchangers,Automotive systems,Pharmaceutical manufacturing equipment
Steps before
Component preparation,System installation,Initial assembly
Steps after
Quality documentation,Rework area testing,Final assembly
Input ingredients
vehicle systems,individual components,hoses,heat exchanging devices,valves
Output ingredients
tested vehicle systems,tested components,documented test results,increased process safety,high product quality
Market info
Dürr is known for its expertise in industrial engineering and manufacturing solutions, specializing in automotive painting technology, environmental technology, and production efficiency systems. It has a strong reputation for innovation and quality in engineered-to-order equipment.

Technical Specifications


Automation
Operator-independent
Design Type
Movable consoles / Fixed / Mobile
Testing Capability
Complete systems / Individual components
Test Types
Tightness and Functionality
Process Integration
Assembly line integration
Documentation
Test result documentation

Operating Characteristics


Integration method
Movable consoles / Fixed equipment
Testing capability
Operator-independent
Test component versatility
Individual components and complete systems
Production process impact
Reduces rework
Automation level
Consultation for integration
Test method
Leak detection and measurement
Equipment design
Compact / Mobile

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Depends on assembly line integration
Equipment design
Movable consoles / Fixed equipment
Compact design
Available for mobile equipment

Custom Options


Equipment Design
Variable equipment design with movable consoles or fixed equipment
Integration Type
Integrated into assembly line
Portability
Mobile equipment in compact design