Water for injection (wfi) generation technology

Optimize your purification process with precise distillation and efficient heat management, ensuring high-quality injectable and oral liquid formulations while reducing operational costs.

The Vapour Compression Distiller from Hydropure Systems Pvt Ltd addresses the crucial requirement of producing Water for Injection (WFI) in pharmaceutical and biotech industries. This distillation unit features a vapour compression process, which effectively compresses vapor to efficiently produce high-purity water, while minimizing operational costs. By accepting softened, chlorine-free water with conductivity less than 150 µs/cm, it ensures high-quality output without requiring pre-conditioned Purified Water (PW) as a feed. Its compact design accommodates a range of capacities from 250 to 15,000 lph, and is available with Aluminum Alloy or SS 316 L compressors, ensuring corrosion resistance. With continuous, high-capacity operations, it seamlessly fits into your production line for injecting drugs, intravenous solutions, and other liquid formulations. The equipment complies with cGMP guidelines, enhancing industry standards for cleanliness and quality, and offers reduced maintenance due to its innovative design, making it an indispensable component for pharmaceutical manufacturers.

Benefits

  • Lowers operating expenses by utilizing softened, chlorine-free water, eliminating the need for pre-conditioned Purified Water.
  • Saves space with a compact design, suitable for limited floor areas in pharmaceutical facilities.
  • Ensures compliance with cGMP standards, providing peace of mind in regulatory environments.
  • Minimizes maintenance efforts through robust construction and fewer moving parts.
  • Adapts to various capacities, allowing scalability in production as demand grows.
Applications
Biopharmaceuticals,Liquid formulations,Nutraceuticals,Pharmaceuticals
End products
Vaccines,Vitamin solutions,Monoclonal antibodies,Oral liquid supplements,Herbal extracts,Injectable drugs,Intravenous solutions,Therapeutic proteins
Steps before
Water Softening,Chlorine Removal
Steps after
Water for Injection Storage,Distribution
Input ingredients
softened water,chlorine free water,water with conductivity less than 150 µs/cm
Output ingredients
Water for Injection (WFI)
Operating cost
Lower
Maintenance
Reduced
Footprint
Smaller
Cooling water requirement
No requirement
Feed water conductivity
Less than 150 µs/cm
Capacity
250 to 15,000 lph
Compressor material
Aluminum Alloy or SS 316 L
Column configuration
Three to eight columns
Distillation technology
Vapour Compression Distillation
Double tube sheet heat exchangers
Yes
Evaporation and condensation occur
In multiple columns
Working mechanism
Vapour compression / multi-column distillation
Integrated steps
Evaporation and condensation
CIP/SIP
CIP 121°C / SIP 135°C
Batch vs. continuous operation
Continuous
Automation level
PLC / SCADA
Corrosive resistance
Yes
Cleanability
High
Biological compatibility
Pharmaceutical grade
Thermal resistance
High temperature operations
Material grade
SS 316 L,Aluminum Alloy
GMP Compliance
cGMP guidelines
Machine footprint
Smaller footprint
Compressor material
Aluminum Alloy or SS 316L
Typical capacity range
250 to 15,000 lph
System configuration
Three to eight columns
Compressor Material
Aluminum Alloy / SS 316 L
Capacity Range
250 to 15,000 lph
Column Configuration
Three to Eight Columns
Market info