In-line tray sealing system
Streamline your packaging line by implementing a high-speed, in-line tray sealing system designed to accommodate diverse product types while reducing energy consumption and increasing throughput.
The Proseal GT2s Tray Sealer offers a high-capacity, high-speed solution for food and pharmaceutical packaging needs. This system efficiently seals trays through a user-friendly, in-line operation with a rapid tool-change feature, making it ideal for diverse applications ranging from dairy alternatives to ready meals. The system boasts a throughput of up to 120 packs per minute using a 6-impression tool. Its modular design includes the QR conveyor system, enhancing flexibility and integration into existing production lines, allowing connections with de-nesters, fillers, and labelers.
The GT2s features a ProMotion infeed system for continuous, precise motion, and supports various sealing techniques, including Atmospheric, Gas Flush, and Hermetic Shrink. Energy efficiency is achieved with the Eseal® electric seal system, reducing energy consumption by 92%. For enhanced shelf life, the optional gas flush Modified Atmosphere Packaging (MAP) is available. Constructed for hygiene and durability, the machine offers full wash-down protection. Options for remote monitoring, intelligent film reel monitoring, and error support enhance operational efficiency, while its castor-mounted design provides portability. The GT2s complies with industry hygiene standards, ensuring reliable performance across demanding production environments.
Benefits
- Reduces labor costs through high-speed, automatic operation.
- Minimizes energy consumption by 92% with the Eseal® system.
- Enhances production flexibility with a quick two-minute tool changeover.
- Increases shelf life of packaged goods with optional Modified Atmosphere Packaging (MAP).
- Ensures seamless integration and scalability within existing production lines.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Dog kibble,Vitamin tablets,Ham sandwiches,Lasagna,Apple slices,Cheese slices,Muffins,Chicken breast,Almond milk,Face cream,Tomato sauce,Olive oil,Roasted almonds,Ranch dressing,Baby formula,Beef steak,Barbecue seasoning,Chocolate bars,Salmon fillet,Chicken soup,Tofu
- Steps before
- Tray Loading,Conveying,De-nesting,Filling
- Steps after
- Packing,Labeling,Coding,Weighing
- Input ingredients
- Fish and Seafood,Pork,Red Meat,Poultry,Soft Fruit,Fresh Produce,Ready Meals,Desserts,Randomly spaced trays,Pre-formed trays
- Output ingredients
- Atmospheric packs,Gas Flush packs,Hermetic Shrink packs
- Capacity
- Up to 120 packs per minute
- Tool changeover time
- 2 minutes
- Seal type
- Atmospheric,Gas Flush,Hermetic Shrink
- Automation
- High-speed in-line automatic
- Energy efficiency
- 92% reduction in energy consumption
- Tray acceptance
- Randomly spaced from any conveyor
- Feed system
- ProMotion high accuracy continuous motion tray infeed
- Conveyor system
- QR modular with quick release belts
- Pack styles
- All relevant food categories including Fish,Seafood,Pork,Red Meat,Poultry,etc.
- Flow type
- Inline Continuous
- Tray sealing method
- Atmospheric/Gas Flush/Hermetic Shrink
- Changeover time
- Two minutes
- Automation level
- High-speed automatic
- Cleaning method
- Wash-down protection
- Energy efficiency
- Eseal® system with 92% energy reduction
- Abrasion resistance
- Yes
- Cleanability
- Food industry approved hygienic construction
- Corrosive resistance (e.g. acids)
- Yes
- Container size and shape compatibility
- Pre-formed trays
- Machine footprint
- Compact design
- Portability
- Fully portable and castor mounted
- Control panel type
- User-friendly interface
- Conveyor system
- QR modular conveyor
- Discharge method
- Integrated with other line equipment
- Tool changeover time
- Two-minute tool changeover
- Tool changeover time
- Two-minute
- Conveyor system
- QR modular conveyor system
- Gas flush option
- ‘Free-flow’ gas flush Modified Atmosphere Packaging (MAP)
- Integration capability
- Accept randomly spaced trays,fully integrated with other line equipment
- Portability
- Fully portable and castor mounted
- Seal system
- Eseal® energy efficient electric seal system
- Contactless login system
- ProTect contactless machine login
- Film monitoring system
- I-film intelligent film reel monitoring
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.