In-transit wheel diagnosis for railways

Optimize railway safety and efficiency by diagnosing wheel imperfections in transit, reducing costly track damage and improving train reliability with continuous, automated monitoring.

Diagnoses Wheels and Monitors Loads In-Transit

The MULTIRAIL WheelScan from Schenck Process is a sophisticated in-transit wheel diagnosis system designed for the efficient monitoring of rail networks. It accurately diagnoses wheel imperfections, monitors load distributions, and reduces noise emissions through its dynamic weighing capability. The system can operate at speeds from 10 km/h to 250 km/h, allowing it to integrate seamlessly into high-speed rail operations. Targeting railway companies and infrastructure managers, it prevents track damage by identifying potential hazards before they cause costly downtime or accidents. This system is EBA-approved and equipped with sensors to ensure long-term operational stability, offering automated track inspection and reduced personnel costs. The quick installation process is facilitated by pre-calibrated weighbeams that fit into existing tracks, requiring no new foundations. The technology supports continuous rail installations, delivering precise, real-time data essential for proactive maintenance and optimized railway logistics.

Benefits

  • Prevents costly track damage and accidents with precise wheel diagnostics.
  • Reduces maintenance costs by enabling timely, targeted repairs.
  • Minimizes operational disruptions with fast installation and seamless integration.
  • Enhances safety and efficiency by monitoring load distributions and noise emissions.
  • Lowers personnel costs through automated track inspection and reduced manual oversight.

General


Applications
Wheel diagnosis,Railways,Transport logistics,Train monitoring,Track networks
End products
Rail tracks,Rail freight coaches,Train wheelsets,Train wagons,Railway passenger cars
Steps before
Track inspection preparation,Vehicle scheduling,Rail network setup
Steps after
Maintenance scheduling,Dynamic load analysis,Track repair planning,Noise reduction planning
Input ingredients
train wheels,wheel loads,load distributions
Output ingredients
wheel diagnostics,identified wheel imperfections,track load analysis,reduced noise emissions,safety reports,maintenance alerts
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Speed Range
10 km/h to 250 km/h
Automation
Automated track inspection
Dynamic Force Measurement
Yes
Noise Emission Reduction
Yes
Installation Requirement
Continuous rail installation
Maintenance
Direct appropriate maintenance

Operating Characteristics


Wheel Diagnosis Speed Range
10 km/h to 250 km/h
Dynamic Force Detection
Yes
Automation of Track Inspection
Automated
Continuous Rail Installation
Yes
Installation Requirements
No New Foundations Needed
Personnel Requirements
Reduced Personnel Costs
Long-term Stability
Yes
Calibration Service
EBA-approved

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Interactive HMI
Integration possibilities
Compatible with existing railway systems
Installation type
Continuous rail installation
Scan speed
10 km/h to 250 km/h
Detection system
Full Scan for Reliable Train Detection
Calibration service
Calibration for dynamic forces
Personnel requirements
Reduced personnel costs