Industrial bag filter for gas cleaning
Efficiently manage industrial emissions with advanced low-pressure, high-volume bag filtration, ensuring particulate and toxic gas control while reducing operational costs.
The GEA Bagfilter ECOpuls is a cutting-edge solution for industrial emission control, combining low-pressure high-volume technology to address the challenges of particulate and gas emissions. This system utilizes a low-pressure cleaning method that ensures minimal energy consumption and reduced operational costs, while maintaining high cleaning efficiency. By compressing air to only 0.8 bar using energy-efficient root blowers, the ECOpuls extends filter bag life, reducing maintenance requirements and enhancing sustainability. Capable of processing large dust loads up to 1,000 g/m³, it is ideal for diverse applications such as SO2 scrubbing, mercury capture, and NOx reduction in industries ranging from chemical processing to metal smelting. The modular design allows for customization, offering multi-compartment configurations for seamless integration and online maintenance. Engineered for continuous high-volume operations, the GEA Bagfilter ECOpuls provides reliable emission control with a small footprint, perfectly suited for modern environmental standards and compliance.
Benefits
- Achieves regulatory compliance with ultra-low dust emissions (<1 mg/m³).
- Reduces energy costs via low-pressure cleaning technology.
- Extends filter bag lifespan to lower maintenance frequency.
- Customizable design enables seamless integration and maintenance.
- Handles high dust loads, enhancing operational efficiency.
- Applications
- Food,Chemical processing,Industrial process emissions,Beverage processing,Gas,Waste management,Oil,Cement production,Metal industries,Mining,Pharmaceutical production,Environmental control,Energy production
- End products
- So2 scrubbing,Gas purification,Particulate emissions control,Chemical fumes treatment,Dust removal from industrial gases,Nox reduction,Pharmaceutical dust containment,Cement dust filtration,Metal smelting emissions reduction,Industrial exhaust cleaning,Food processing air purification,Beverage production air quality control,Mercury capture
- Steps before
- Gas Flow Adjustment,Dust Collection System Setup,Process Pre-treatment
- Steps after
- Dust Disposal,Emission Monitoring,Clean Gas Processing
- Input ingredients
- dust-laden gases,gas flows,large dust loads
- Output ingredients
- clean gas,separated dust,low dust emissions
- Low clean gas dust content
- <1 mg/m³
- Compressed Air Usage
- 0.8 bar (g)
- Dust load capacity
- up to > 1.000 g/m³
- Bag length
- up to 10m
- Pressure drop
- Low overall
- Working Mechanism
- Low-Pressure High-Volume Technology
- Gas Cleaning Efficiency
- Nearly zero emissions
- Pressure Requirement
- Air compressed to 0.8 bar (g)
- Maintenance Design
- Online or offline maintenance
- System Design
- Multi compartment,modular solutions
- Energy Efficiency
- Low energy consumption
- Bag Lifetime
- Extended
- Compatibility with Other Tasks
- Separation of SO2,Mercury,NOx
- Retrofit Capability
- ESP components' retrofit
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Small
- Filter Bag Length
- Up to 10m
- Compartment Design
- Multi-compartment
- Discharge Method
- Dust hopper
- Control Panel Type
- Automated
- Low-pressure cleaning technology
- GEA Low-Pressure High-Volume Technology
- Pulsing method
- Elliptical COncentrical Puls
- System design
- Multi compartment,modular solutions
- Integration possibilities
- Emission control tasks (SO2,Mercury,NOx)
- Maintenance design
- Online or offline maintenance
- Compressor requirement
- No compressor required
- Cleaning equipment
- Root blowers instead of conventional high/medium pressure system
- Bag length
- Up to 10m
- Dust load capability
- > 1.000 g/m³
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.