Industrial food portioning system

Optimize your production flow with precision portioning equipment designed to handle a diverse range of products, from liquid to slurry, ensuring consistency and enhancing efficiency in high-demand environments.

The PRO 1000i FS from Unifiller Systems is a multi-piston depositor and filling system designed to enhance efficiency in high-demand production environments. It features a piston-driven mechanism for accurate depositing and filling applications, accommodating a range of products from dense batters to delicate creams. This equipment is particularly suited for industries such as baking and pharmaceuticals, effectively handling end-products like cupcakes, sauces, and creams with precision.

Operating with a substantial throughput capacity, it integrates seamlessly into semi and fully automated lines, ensuring streamlined production with minimized downtime. The PRO 1000i FS is equipped with advanced servo-driven technology for reliable consistency across batches. Available in durable stainless steel, this depositor ensures corrosion resistance and meets stringent hygiene standards crucial for food and pharmaceutical applications. Additionally, the system allows for easy cleaning with its CIP capabilities and offers customization options tailored to specific production needs, supported by comprehensive engineering support from Unifiller Systems.

Benefits

  • Enhances production efficiency by ensuring precise and consistent product filling.
  • Integrates smoothly into existing lines, minimizing disruption and setup time.
  • Reduces labor costs with automatic servo-driven operation for reliable performance.
  • Supports a wide range of products, maximizing versatility and line utilization.
  • Facilitates quick and hygienic cleaning with CIP capabilities, maintaining high standards in hygiene-sensitive industries.
Applications
Food,Pet food,Cosmetics,Baking,Pharma,Layered foods,Sandwich production,Parfait production
End products
Pet treats,Cosmetic creams,Soups,Filled pastries,Sauces,Layer cakes,Muffins,Prepared meals,Jams,Cupcakes,Wet pet food,Sandwiches,Pills,Lotions,Parfaits,Capsules,Cream puffs
Steps before
Mixing,Blending,Preparation
Steps after
Packaging,Sealing,Labelling,Cooling
Input ingredients
bulk ingredients,large chunks,particulates
Output ingredients
filled products,decorated food,spread sandwiches,layered foods,parfait cups
Automation
Automatic Recipe Recall
Filling method
Single Piston / Multi Piston
Filling accuracy
Reliable,Consistent
Capacity
24/7 Pumping
Distribution Uniformity
Ensure Even Distribution of Particulates
Production Type
Semi to Fully Integrated Lines
Filling speed
High Production
Operation Integration
Use Filler Over Conveyors
Portion Size
Large Portion,High Production
Working mechanism
Piston depositor,rotary piston,servo-driven
Integrated steps
Form,fill,seal
Automation level
Automatic,manual,PLC,servo
Batch vs. continuous operation
Semi to fully integrated lines
Container size
Small scale to bulk
Container shape
Various geometries
Compact footprint
Yes
Machine footprint
Dependent on model
Discharge method
Over conveyors
Control panel type
Digital
Custom integration
Into production lines
Control panel type
PLC / HMI
Integration possibilities
Inline with conveyors,automated lines
Discharge method
Over conveyors
Automated recipe recall
Yes
Market info
Unifiller Systems is known for manufacturing innovative and precise food processing and bakery equipment, specializing in automated portioning and depositing solutions that enhance efficiency and consistency for bakeries and food production lines globally.