Industrial high speed tray sealer
Enhance your production line efficiency with precision sealing capabilities, accommodating various packaging styles while significantly reducing labor costs and energy usage.
The GT1e Tray Sealer from Proseal is an automatic, high-capacity inline system designed for versatile tray sealing across a wide range of industries, including food processing, ready meals, pharmaceuticals, and more. With its advanced flexibility, the GT1e adapts to various packaging styles such as heat sealing, vacuum sealing, and Modified Atmosphere Packaging (MAP), supporting products like baby formula, yogurt, and ready meals. Capable of sealing up to 60 trays per minute using a 5-impression tool, the system is engineered for efficiency with its Eseal® electric seal system, providing a significant 92% reduction in energy consumption. The GT1e features a ProMotion continuous motion tray infeed system to maximize production speed and reduce machine duty. Its modular design allows seamless integration into existing production lines, while the quick-release QR conveyors and five-minute tool changeover enhance cleaning and maintenance efficiency. Constructed with food industry-approved hygienic materials, the GT1e ensures compliance with strict hygiene standards and offers customizable options for remote monitoring and error condition support through the eWON system.
Benefits
- Enhances operational efficiency by sealing up to 60 trays per minute with minimal labor.
- Reduces energy costs significantly with a 92% reduction via the Eseal® electric seal system.
- Adapts to changing packaging needs with versatile sealing options like MAP and Skin Deep.
- Facilitates integration and maintenance with quick-release conveyors and a five-minute tool changeover.
- Ensures hygiene and compliance with food industry-approved materials and wash-down protection.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Vinaigrette,Dry kibble,Chocolate truffles,Lasagna,Club sandwiches,Salmon fillets,Chicken breasts,Fish oil supplements,Beef patties,Almond milk,Croissants,Yogurt,Olive oil,Herb blends,Tomato soup,Roasted almonds,Canned peaches,Facial creams,Marinara sauce,Baby formula,Tofu
- Steps before
- Portioning,Filling,Weighing,Sorting,Loading
- Steps after
- Labeling,Packing,X-ray Inspection,Distribution,Storage
- Input ingredients
- pre-formed tray,atmospheric packaging,MAP,VMAP,Skin packaging,Skin Plus,Skin Deep,randomly spaced trays
- Output ingredients
- sealed tray,vacuum/gas packs,food packaging,sealed food products,sealed fish and seafood,sealed pork,sealed red meat,sealed poultry,sealed soft fruit,sealed fresh produce,sealed ready meals,sealed desserts
- Speed
- Up to 60 packs per minute
- Capacity
- Large-capacity
- Seal Type Compatibility
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Tool Changeover Time
- Five-minute
- Seal System
- Eseal® energy-efficient electric seal
- Tray Infeed System
- ProMotion high accuracy continuous motion
- Conveyor System
- QR modular conveyor system
- Film Monitoring System
- I-film intelligent film reel monitoring
- Machine Connection System
- eWON
- Tray Compatibility
- Pre-formed trays
- Optional Features
- Free flow gas flush MAP,High Oxygen (O2) gas flush
- Automation level
- Fully automatic
- Changeover time
- Five-minute tool changeover
- CIP/SIP
- Wash-down protection
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- Simple design and operation
- Energy efficiency
- 92% reduction in energy consumption
- Corrosion resistance
- Stainless Steel
- Cleanability
- Yes
- Machine footprint
- Not specified
- Portability
- Fully portable and castor mounted
- Control panel type
- Simple design and operation
- Discharge method
- Can accept randomly spaced trays from any conveyor
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- Compatible with existing IT networks
- Sealing type
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Machine connection system
- eWON
- Film reel monitoring system
- I-film
- Machine login and audit trail system
- ProTect
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.