Industrial pickle injector for Sme brining operations

Enhance your food processing line by achieving precise brine distribution, ensuring consistent flavor depth and texture across various meat and seafood products.

The PI 17 V from VAKONA GmbH is an automatic brine injector meticulously engineered for the rigorous demands of craft businesses and small to medium-sized enterprises (SMBs) in the food processing industry. Specializing in the precise injection of brine into meat, poultry, and fish, it ensures even distribution of flavors and optimal product texture. This unit features a rugged construction and compact design, making it ideal for integration into diverse processing lines. Operating with a direct mechanical drive for the needle head and conveyor belt, it ensures high injection accuracy and reliable performance.

The PI 17 V is equipped with precision needle heads featuring a quick-change needle bridge system, designed for ease of maintenance and product flexibility. Each needle is mechanically suspended, catering to products with bones, while a stainless steel centrifugal pump and pre-filter system maintain cleanliness and operational efficiency. Further customization is possible with optional equipment such as a semi-automatic filter system for fish and poultry or a steak tenderizing knife for boneless products.

This machine is designed to handle solid and liquid product types, ensuring compatibility with a wide range of end products, including smoked turkey, marinated salmon, and cured bacon. Its integrated design helps streamline the pre-processing and processing stages, accommodating automation and semi-automation requirements. Constructed with easy-to-clean components, it supports swift maintenance processes, enhancing production uptime and efficiency.

Benefits

  • Ensures consistent flavor distribution, enhancing product quality in meat, poultry, and fish.
  • Reduces maintenance time with easy-to-clean components and quick-change needle systems.
  • Minimizes labor involvement with automated brine injection and tenderizing processes.
  • Supports flexible production requirements, accommodating both bone-in and boneless products.
  • Integrates seamlessly into existing processing lines to optimize operational efficiency.

General


Applications
Meat products,Cured meats,Poultry,Brined foods,Processed meats,Fish
End products
Brined chicken breast,Corned beef,Marinated salmon,Cured bacon,Smoked turkey,Gravlax,Bresaola,Pastrami,Pickled herring,Glazed ham
Steps before
Brine Preparation,Product Preparation,Bone Removal
Steps after
Cooking,Smoking,Curing,Packaging
Input ingredients
brine,meat products,fish,poultry,bones
Output ingredients
brined meat,injected fish,injected poultry
Market info
Vakona Germany is known for manufacturing engineered-to-order industrial equipment, specializing in high-quality machines for food processing, particularly marinating and tumbling equipment, with a strong reputation for reliability and innovation in the market.

Technical Specifications


Injection needles
17
Length
1400 mm
Width
560 mm
Height
1750 mm
Length of conveyor belt
1150 mm
Max. product clearance
180 mm
Working height
820 mm
Connected load
1,5 kW
Weight
290 kg
Pump type
Stainless steel centrifugal
Material
Polyethylene (conveyor belt)

Operating Characteristics


Automation level
Manual / Semi-automatic
Cleaning method
Easy to clean,manual operation
Batch vs. continuous operation
Inline Continuous
Changeover time
Quick-change needle bridge system
Energy efficiency
Standard mechanical operation

Material Compatibility


Abrasion resistance
High
Biological compatibility
Food-grade
Cleanability
CIP / Manual
Corrosive resistance
Stainless steel
Density/particle size
Adaptable to various sizes

Physical Characteristics


Machine footprint
1400 mm x 560 mm x 1750 mm
Machine footprint
1600 mm x 800 mm x 1850 mm
Conveyor belt length
1150 mm
Conveyor belt length
1250 mm
Max. product clearance
210 mm
Working height
820 mm
Working height
930 mm
Weight
290 kg
Weight
450 kg
Needle count
17
Needle count
52

Custom Options


Injection pattern adjustability
Mechanically changed
Needle head drive
Direct mechanical drive
Needle bridge system
Quick-change
Needle suspension
Mechanical suspension for bones
Conveyor belt material
Polyethylene
Optional filter system
Semi-automatic VHFH for fish and poultry
Steaker knife device
For boneless products
Manual injection connection
Available