Industrial robot picker for automatic packaging

Streamline your food packaging line with high-speed robotic picking, ensuring precise loading and reduced downtime through advanced gripper technology and dynamic buffering, all while seamlessly integrating with existing systems for enhanced operational efficiency.

The GEA OptiRobot 6000 from GEA is a cutting-edge robot picker specifically designed for high-speed and efficient food packaging. It stands out by integrating a dynamic vision system and intelligent buffer technology, streamlining the picking and loading of diverse food products such as cheese, raw and cooked ham, sausage, and salami into preformed packages. Its advanced gripper technology permits quick changes, accommodating various portion shapes and layouts, reducing downtime, and enhancing throughput. With integration capabilities that harmonize with GEA’s line solutions, the OptiRobot 6000 supports fully automated operations, maintaining continuous production flow. Engineered with a robust construction, it ensures precise positioning and offers compatibility with GEA SmartControl panels for intuitive operation and monitoring. Ideal for food processors and packaging companies, it addresses modern production challenges with efficiency and scalability, optimizing the use of existing floor space while supporting sustainability goals.

Benefits

  • Enhances production efficiency by automating high-speed picking and loading tasks.
  • Minimizes downtime with a quick-change gripper mechanism.
  • Reduces labor costs through seamless integration with automated processes.
  • Optimizes floor space with a compact, robust design.
  • Ensures quality control with a vision system that only allows proper portions for packaging.
Applications
Sausage,Cheese,Food packaging,Cooked ham,Salami,Raw ham
End products
Sliced salami,Pre-packaged cooked ham,Sliced cheese,Sliced sausage,Vacuum-sealed food packages,Pre-packaged raw ham
Steps before
Slicing,Shaping,Portioning
Steps after
Packaging,Sealing,Distribution
Input ingredients
cheese,raw ham,cooked ham,calibrated sausage,salami
Output ingredients
packaged portions,shingled portions,stacked portions,overlapped portions
Automation
Fully automated
Speed
High-speed loading
Capacity
Various product shapes and sizes
Changeover time
Short changeover times
Gripper Technology
3D printed,pneumatic
Vision System
Optional state-of-the-art vision system
Integration
Seamless with GEA SmartControl HMI
Positioning Accuracy
Accurate
Reloading Time
Faster with GEA OptiBuffer
Construction
Robust and solid
Footprint
Attractive,minimal
Detection Type
Vision
Performance
Higher line effectiveness
Control Type
SmartControl HMI
Product Layout
Stacked,shingled,overlapped
Flexibility
High flexibility
Automation level
High/PLC/SCADA
Changeover time
Shortest possible due to quick gripper exchange
CIP/SIP
Not specified
Cleaning method
Not specified
Integrated steps
Vision system detection,Gripper exchange,Buffering
Energy efficiency
Not specified
Loading patterns
Automatic (stacked,shingled,overlapped)
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Compact footprint
Attractive footprint
Control panel type
SmartControl HMI
Gripper type
Pneumatic grippers
Gripper exchange mechanism
One-click exchange
Control panel type
GEA SmartControl HMI
Integration possibilities
GEA line solutions
Vision system
Optional GEA RoboVision
Gripper exchange mechanism
One-click exchange
Footprint
Compact
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.