Industrial tray sealer for food packaging

Optimize your packaging operations with precise tray handling and versatile sealing options, ensuring freshness through modified atmosphere and vacuum packing.

The TSA 540 traysealer from ULMA Packaging is specifically designed to enhance medium-scale food processing operations by offering flexible and efficient traysealing solutions. This automatic machine excels in sealing a variety of preformed trays, accommodating different materials with its robust, hygienic design aimed at easy cleaning and reduced maintenance. It operates using both modified atmosphere packaging and vacuum packing techniques, utilizing a belt with drum-motor for tray feeding and positioning precision.

Designed to integrate seamlessly into existing lines, the TSA 540 supports single and double-row sealing configurations to meet diverse packaging requirements. It handles various food items, from pork chops and chicken breasts to bakery and confectionery products, providing optimal freshness and extended shelf life. The equipment’s energy-efficient design achieves up to 20 cycles per minute and features a servo-driven die system for precise lifting and transfer.

Customization is supported with options for tray denesting, various loading modules, and coding and printing systems. Its user-friendly UPC7 control panel includes a touch screen interface and Ethernet capabilities for effective operation monitoring, making the TSA 540 a comprehensive choice for food packaging companies looking to streamline their packing processes.

Benefits

  • Enhances packaging efficiency with up to 20 cycles per minute, minimizing production bottlenecks.
  • Maintains product freshness through precise modified atmosphere and vacuum packing.
  • Simplifies operation and reduces training time with an intuitive touch screen interface and user-friendly controls.
  • Lowers maintenance costs and downtime with a robust, easy-to-clean design featuring tool-free belt disassembly.
  • Supports production flexibility with quick format changes and customizable configurations.
Applications
Biscuits,Bakery,Meat,Confectionery,Produce,Poultry
End products
Apple slices,Pork chops,Chicken breasts,Chocolate chip cookies,Marshmallows,Pastries,Mixed vegetable trays
Steps before
Tray loading,Tray positioning
Steps after
Modified atmosphere packaging,Vacuum packing,Sealing,Printing,Coding,Product accumulation
Input ingredients
preformed regular trays,top film material,products for vacuum packing,products for modified atmosphere packaging,products for skin packaging
Output ingredients
sealed trays,vacuum-packed products,MAP sealed trays,skin packed products
Speed
Up to 23 cycles/min
Sealing area
330x540 mm
Maximum tray height
80/120 mm
Die lifting system
By servomotor
Die change
Quick and easy change without tools
Protection rank
IP 65
Tray feeding and positioning
Belt with drum-motor
Automation level
Automatic
Integration capability
Medium production lines
Cycle speed
Up to 23 cycles/min
Tray handling
Automatic tray transport system
MAP capability
Modified Atmosphere Packaging
Sealing option
Single or double-row sealing
Changeover flexibility
Quick format change
Energy efficiency
High production performance
Positioning precision
High accuracy in tray positioning
Cleaning method
Easy cleaning
Tray type
All preformed regular trays
Material type
Printed top film materials
Tray size
330x540 mm
Tray height
Maximum 80/120 mm
Die lifting system
Servomotor
Tray feeding method
By belt with drum-motor
Reel holder
Motorized with pneumatic grip
Protection rank
IP 65
Control panel type
7” touch screen industrial PC
Control panel type
7” touch screen industrial PC
Integration possibilities
Ethernet interface,event management maintenance program
Tray sealing type
Single-line or double-line
Die change system
Quick and easy change without tools
Tray feeding
By belt with drum-motor
Reel holder
Motorized with pneumatic grip
Protection rank
IP 65
Market info
ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.