Laboratory in-line sterilization system

Ensure precise temperature control and rapid cooling for diverse liquid applications with this advanced sterilization system, designed to maintain product integrity in pilot and research settings.

The HT223 Laboratory DSI System from OMVE offers a sophisticated solution for precise sterilization needs in the food and beverage industry. This system stands out for its direct steam injection method paired with a flash tank, allowing for accurate temperature control and rapid cooling under vacuum, essential for maintaining product integrity. With the capability to process a variety of liquid-based products, including plant-based milks, juices, and soups, it proves versatile across numerous applications. Its nominal capacity ranges from 20L/hr to 200L/hr, making it suitable for both research labs and pilot plants. The system is fully automated and can be integrated with existing UHT systems, offering seamless operation and enhanced production efficiency. Engineered with an aseptic design and automatic CIP/SIP features, it ensures hygiene and ease of maintenance. Additionally, it operates at up to 20bar flash tank pump outlet pressure, providing robust performance for high-pressure processing environments.

Benefits

  • Ensures consistent product quality through precise temperature control.
  • Increases operational efficiency with full automation and PLC integration.
  • Minimizes maintenance time with automatic CIP/SIP systems.
  • Adapts to diverse process environments with robust high-pressure operation.
  • Enhances production versatility, suitable for multiple liquid-based products.
Applications
Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
End products
Pasta sauce,Cheese,Ice cream mix,Beer,Chicken broth,Oat milk,Almond milk,Sparkling water,Margarine,Yogurt,Fruit juices,Vodka,Soda,Olive oil,Tomato soup,Frozen dessert base,Whiskey,Soy milk,Butter,Coconut oil,Herbal extracts,Salad dressing,Iced tea,Protein supplements
Steps before
Filling,Deaeration,Blending and Mixing,Batch Cooking
Steps after
Cooling,Packing,Aseptic Packaging
Input ingredients
steam,raw material
Output ingredients
sterilized product
In-Line Sterilization
Yes
Capacity
20L/hr to 200L/hr
Automation
High level of automation
Aseptic Design
Yes
Flash Tank Pump Outlet Pressure
Up to 20 bar
Vacuum for Cooling
0.2 bar(a)
Automatic CIP/SIP
Yes
Working Mechanism
Direct Steam Injection
Integrated Steps
Flash Tank Cooling
CIP/SIP
Automatic CIP/SIP
Batch vs. Continuous Operation
Inline Continuous
Automation Level
High Level of Automation
Changeover Time
Not specified
Energy Efficiency
Not specified
Cleaning Method
CIP / SIP
Nominal Capacity
20L/hr to 200L/hr
Flash Tank Pump Outlet Pressure
Up to 20bar
Vacuum for Cooling
0.2bar(a)
Cleanability
Aseptic design
Control panel type
HT220 or HT320 system
Integration possibilities
Can be added to existing UHT system
Automation level
High level of automation
Pump outlet pressure
Up to 20 bar
Vacuum level for cooling
0.2 bar(a)
Market info
OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.