Large-capacity automatic tray sealer
Optimize your production line with this tray sealer, designed for high-speed sealing and versatile packing solutions, ensuring reduced labor costs and enhanced operational efficiency in a variety of packaging processes.
The GT4eXTwin Tray Sealer from Proseal is a high-capacity, automatic inline solution designed for diverse industries, including food, pharmaceutical, and personal care. Engineered for continuous operation, it offers robust tray sealing through options like MAP, vacuum, and skin packaging. You can integrate this system seamlessly with upstream equipment such as tray de-nesters and fillers, enabling a fully automated production line. With the ability to handle up to 144 Vacuum Gas packs per minute using a 12-impression tool, the GT4eXTwin is ideal for high-throughput environments. Its Eseal® technology reduces energy consumption by 92%, making it a cost-efficient choice. The flexible design accommodates varied sealing styles, ensuring you are prepared for future packaging trends. Built with hygienic materials and featuring a quick-release belt conveyer system, it facilitates easy maintenance and cleaning. Options for remote monitoring and intelligent film reel adjustments enhance operational efficiency, while compliance with industry standards ensures reliability across applications.
Benefits
- Increases production efficiency, handling up to 144 packs per minute.
- Substantially cuts energy costs with a 92% reduction in consumption.
- Simplifies maintenance with quick-release conveyor belts and hygienic construction.
- Enhances packaging versatility, supporting multiple sealing styles for future-proof adaptability.
- Integrates seamlessly with auxiliary equipment, creating a fully automated production line.
- Applications
- Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
- End products
- Vinaigrette,Black pepper seasoning,Lasagna,Club sandwiches,Salmon fillets,Cheese slices,Chicken breast,Dry dog food,Almond milk,Croissants,Face cream,Tomato sauce,Olive oil,Apples,Baby formula,Minced beef,Blister packs,Chocolate bars,Walnuts,Chicken soup,Tofu
- Steps before
- Tray De-nesting,Filling,Weighing
- Steps after
- Labeling,Packing
- Input ingredients
- pre-formed trays,soft fruit,fresh produce,fish,seafood,pork,red meat,poultry,ready meals,desserts
- Output ingredients
- sealed trays,vacuum gas packs,MAP trays,skin packs,skin plus packs,skin deep packs
- Tray width
- Up to 400mm
- Speed
- 84 Vacuum Gas packs per minute (7-impression tool),144 Vacuum Gas packs per minute (12-impression tool)
- Tool changeover time
- Five minutes
- Seal type options
- Atmospheric,MAP,VMAP,Skin,Skin Plus,Skin Deep
- Portability
- Fully portable and castor mounted
- Energy consumption reduction
- 92%
- Energy efficient seal system
- Eseal® electric seal system
- Tray infeed system
- ProMotion high accuracy continuous motion
- Conveyor type
- QR Conveyors with quick release belts
- Automation integration
- Compatible with de-nesters,fillers,multi-head weighers,labelers
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Continuous
- Changeover time
- Five-minute tool changeover
- CIP/SIP
- Wash-down protection
- Cleaning method
- Wash-down
- Energy efficiency
- Eseal® System
- Flexibility
- Multiple heat seals (MAP,Skin,etc.)
- Cleanability
- Food industry approved hygienic construction
- Corrosive resistance (e.g. acids)
- Stainless steel or similar materials
- Biological compatibility
- Hygienic design suitable for food applications
- Density/particle size
- Suitable for trays and packaging materials
- Abrasion resistance
- High-strength lightweight tooling
- Machine footprint
- Large-capacity,extra-wide-single-lane or twin-lane
- Tooling size
- 7-impression tool,12-impression tool
- Tray size
- 400mm wide
- Portability
- Fully portable and castor mounted
- Conveyor type
- QR Conveyors with quick release belts
- Control panel type
- HMI / PLC
- Integration possibilities
- Auxiliary equipment such as de-nesters,fillers,multi-head weighers,labelers
- Sealing options
- Atmospheric,Gas Flush,Hermetic Shrink,Vacuum Gas,Skin,Skin Plus,Skin Deep
- Tool changeover
- 5-minute tool changeover
- Portability
- Fully portable and castor mounted
- Machine connection system
- eWON system for real-time data and remote setup
- Film monitoring system
- I-film intelligent film reel monitoring system
- Machine login system
- ProTect contactless machine login system
- Conveyor functionality
- Active conveyors for straight through use
- Optional Control Integration
- Peripheral equipment such as laser coders
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.