Large volume oral liquid filling system

Ensure precision and efficiency in liquid filling with a system designed to handle the demands of high-volume production, seamlessly integrating bottle feeding, filling, and sealing in one streamlined process.

The Large Volume Oral Liquid Filling System from TRUKING Technology Limited addresses the precise demands of pharmaceutical manufacturing. This state-of-the-art equipment employs servo tracking and vacuum sealing techniques to fill and seal syrups, vaccines, and diagnostic reagents with high accuracy. It’s versatile enough to handle both 30ml to 500ml plastic and glass bottles reliably. The system is PLC-controlled, allowing seamless integration into existing production lines, and offers multiple filling methods, such as glass and peristaltic pumps. Designed for efficiency, it includes an optional nitrogen charging system for product preservation. Crafted for the pharmaceutical and biotech industries, it adheres to GMP standards, ensuring high-quality production while supporting CIP systems for contamination-free cleaning and easy maintenance. With the capability for customization based on specific manufacturing needs, this filling system promises robust performance and compliance with industry regulations.

Benefits

  • Enhances production efficiency with high-speed filling and sealing.
  • Minimizes operational costs by reducing manual intervention with automated controls.
  • Ensures product integrity with precise nitrogen charging capabilities.
  • Facilitates rapid cleaning and maintenance with integrated CIP systems.
  • Adheres to strict regulatory standards, ensuring GMP compliance.
Applications
Oral liquid products,Injectable products,Lyophilized products,Bfs (blow-fill-seal) products,Ampoules,Pre-filled syringes,Soft bags,Traditional chinese medicine,Diagnostic reagents,Pharmaceuticals
End products
Concentrated herbal solutions,Vaccines,Injectable ampoules,Diagnostic kits,Herbal extracts,Prefilled syringes,Syrups,Infusion bags,Lyophilized injectables,Bfs vials
Steps before
Purification,Concentration,Drying,Extraction
Steps after
Sterilization,Packing,Capping,Sealing
Input ingredients
syrup bottles,hard plastic bottles,glass bottles,caps,stoppers,nitrogen
Output ingredients
filled bottles,sealed bottles,capped bottles
Filling volume
30ml–500ml
Automation
Automatically completes bottle feeding,filling,cap feeding,capping
Filling method
Servo tracking and lifting filling
Filling options
Glass pump,plunger pump,peristaltic pump,rotary valve ceramic pump
Cap placement
Vacuum to suck stoppers and caps
Torque setting
Adjustable for cap rotating
Optional features
Nitrogen charging filling system
Accuracy
High control accuracy
Filling method
Servo tracking and lifting filling
Cap feeding
Vacuum to suck stoppers and caps
Automation level
Automatic processes for bottle feeding,filling,cap feeding,and capping
Filling volume range
30ml–500ml
Cap torque control
Adjustable torque for cap rotating
Nitrogen charging
Optional Nitrogen charging filling system
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Discharge method
Bottle feeding,filling,cap feeding,and capping
Filling method
Servo tracking and lifting filling
Filling method options
Glass pump,plunger pump,peristaltic pump,rotary valve ceramic pump
Cap and stopper handling
Vacuum to suck
Nitrogen charging
Optional
Control accuracy
High
Bottle compatibility
Hard plastic bottles and glass bottles,30ml–500ml
Cap rotating torque
Adjustable
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.