Leak detection and gas filling for electric switchgears

Achieve precise leak detection and efficient gas filling for electric switchgears, enhancing your production’s reliability and performance while maintaining stringent safety standards.

The Leak Detection and Gas Filling Machine for Electric Switchgears by Telstar is engineered for full automation, combining helium leak detection and precision gas filling in a single integrated unit. This system achieves ultra-low tightness requirements, critical for the efficiency and safety of electric switchgear components such as vacuum circuit breakers and load break switches. Utilizing a multi-stage high vacuum system, the machine ensures sensitive detection at levels of 10^-7 mbar l/s through a quadrupole mass spectrometer.

Automatic loading and unloading streamline operations, reducing cycle times to an efficient 8 minutes per unit. An incorporated helium recovery system enhances operational sustainability by minimizing helium waste. Ideal for applications in the electrical, energy, and power generation sectors, this machine supports robust integration into final conditioning and processing departments, ensuring exceptional reliability and performance in demanding industrial environments.

Benefits

  • Enhances operational efficiency with full automation, reducing manual intervention.
  • Minimizes gas loss and maintenance costs through integrated helium recovery.
  • Achieves rigorous quality standards with ultra-low tightness leak detection.
  • Reduces cycle time, optimizing throughput in high-demand settings.
  • Ensures environmental compliance by significantly lowering helium emissions.

General


Applications
Electric switchgears,Sterile product manufacturing,Satellite testing
End products
Communication satellites,Sterile ampoules,Geostationary satellites,Sterile vials,Load break switches,Vacuum circuit breakers
Steps before
Vacuum setup,System preparation,Component connection
Steps after
Quality assurance check,Product integration,Final inspection
Input ingredients
Helium,Electric switchgears
Output ingredients
Leak tested electric switchgears,Gas filled electric switchgears
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Cycle time
8 minutes
Sensitivity
10^-7 mbar l / s
Helium Recovery System
Integrated
Automation
Automatic Loading/Unloading
Vacuum system
Multi-stage high vacuum system
Detection method
Quadrupole Mass Spectrometer

Operating Characteristics


Automation level
Full automation
Automatic loading/unloading
Yes
Multi-stage high vacuum system
Yes
Cycle time
8 minutes
Sensitivity
10^-7 mbar l / s

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


CE marking
Yes
GMP Compliance
Yes
ISO Certification
ISO 9001
ATEX certification
Yes
EHEDG certification
Yes
FDA Compliance
Yes
FDA materials
Yes

Physical Characteristics


Automatic Loading/Unloading
Yes
Multi-stage high vacuum system
Yes

Custom Options


Automatic Loading/Unloading
Available
Automatic Part Connection
Available
Integration with Helium Recovery System
Included
Multi-stage High Vacuum System
Included