Leak detection for pharmaceutical containers

Ensure the integrity of your liquid products in high-speed production by detecting leaks, closure faults, and even microcracks in plastic containers efficiently and continuously, safeguarding both product safety and quality.

The HEUFT Squeezer II is a sophisticated leakage check system designed to ensure the safety and integrity of products commonly packaged in HDPE and PET containers. By employing a dual-method approach of internal pressure measurement and fill level detection, it accurately identifies leaks, stress cracks, and closure faults in high-density polyethylene and polyethylene terephthalate bottles. This system is particularly suited for pharmaceutical items like cough syrups and vitamin supplements, as well as food and beverage products such as protein shakes and carbonated drinks. Fully automatic and capable of rapid brand and format adjustments, the HEUFT Squeezer II excels in high-speed production lines, handling up to 1,200 containers per minute. Its design incorporates HEUFT’s advanced image processing systems, offering an optional HEUFTVISION 360 module for enhanced optical closure inspection. The adaptive HEUFTNaVi interface ensures user-friendly operation, while the robust construction supports hygienic cleaning and maintenance. Achieving high detection precision, the system minimizes false rejections, contributing to improved line efficiency and product quality.

Benefits

  • Enhances product safety by accurately detecting leaks and closure faults.
  • Boosts line efficiency with swift, automated brand and format changes.
  • Decreases product waste with high-precision, low false rejection rates.
  • Maintains hygiene standards with easy-to-clean design elements.
  • Streamlines operations with intuitive HEUFTNaVi user guidance.
Applications
Beverages,Medicinal syrups,Pet containers,Plastic containers,Food supplements,Pharmaceutical products,Hdpe containers,Foods,Enteral food
End products
Vitamin d supplements,Protein shakes,Probiotic drinks,Cough syrups,Yogurt drinks,High-density polyethylene bottles,Polyethylene terephthalate bottles,Carbonated soft drinks,Juices
Steps before
Filling,Container Preparation
Steps after
Packing,Quality Assurance,Storage
Input ingredients
HDPE containers,PET containers,plastic pouches,filled containers,pharmaceutical products,medicinal syrups,food supplements,enteral food
Output ingredients
leak-free containers,sealed containers,tight closures,rejected faulty containers,secure packaging
Automation
Fully automatic
Speed
Up to 1,200 containers per minute
Pressure measurement
Internal pressure detection
Fill level detection
Comparative fill level detection
Brand change adaptation
Automatic adjustment for brand changes
Container type
Plastic (HDPE,PET)
Container adaptability
Automatic adaptation to container shape
Closure detection technology
Sensor,camera,ultrasonic
Rejection systems
Single-segment and multi-segment
Optional technology
Camera,high frequency,X-ray
Network capability
Gigabit Ethernet,TCP/IP
Integration capability
Camera,sensor,ultrasonic
User interface
Touchscreen with HEUFTNaVi guidance
Cleaning design
HEUFTCleanDesign,hygiene-optimized
Automation level
Fully Automatic
Changeover time
Fast,automatic
Batch vs. continuous operation
Inline Continuous
CIP/SIP
Cleaning not specified
Energy efficiency
Not specified
Cleaning method
Hygiene-optimised construction
Plastic compatibility
HDPE,PET
Container Material
HDPE / PET
Container Size
Various sizes
Leak Detection Sensitivity
Microcracks
Container Type
Plastic bottles / Pouches
Product Type
Beverage / Food / Pharma
Brand Adaptability
Yes/No
Compact footprint
Yes
Control panel type
Touchscreen
Discharge method
Automatic rejection
Container type
Plastic (HDPE/PET)
Machine footprint
1,200 containers per minute capability
Control panel type
HEUFTNaVi with touchscreen interface
Integration possibilities
Compatible with HEUFTSPECTRUM II platform
Automation level
Highly automated with HEUFTSPECTRUM II
Adjustability
Automatic adaptation for container shape change
Custom detection technology
Camera,sensor,or ultrasonic
Market info
HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.