Lid unscrambler for unstackable lids in round containers

Streamline your packaging process with this lid unscrambler, efficiently orienting and transferring unstackable lids to eliminate manual sorting and improve operational flow.

The Tetra Pak® Lid Unscrambler Unit A1 is an innovative solution for dairy manufacturers, food processors, ice cream producers, beverage companies, and packaging firms. This unit excels in automating the lid sorting process, handling up to 300 lids per minute with high precision. Utilizing a robust stainless steel design, it efficiently unscrambles and arranges unstackable lids in a defined orientation without the need for dispenser magazines, streamlining your production flow. Equipped with advanced sensors, it ensures seamless integration into your existing filling line by alerting operators when reloading is necessary. Moreover, its dry area placement capability allows for hygienic packaging operations, minimizing the risk associated with wet floor environments.

Benefits

  • Enhances efficiency by seamlessly sorting and transferring lids, reducing manual intervention.
  • Increases operational safety with ergonomic design, minimizing strain during loading.
  • Maintains hygienic production environments with dry area placement.
  • Offers flexible production capacity, handling up to 300 lids per minute.
  • Alerts operators with sensors to ensure uninterrupted operation and timely maintenance.
Applications
Food,Nectar,Still drinks,Plant-based products,Other beverages,Ice cream,Juice,Dairy
End products
Sorbet cups,Yogurt drinks,Plant-based yogurt,Fruit juice,Flavored milk,Cheese spreads,Almond milk,Energy drinks,Soy milk,Coconut water,Butter,Flavored water,Ice cream cups,Ice cream tubs,Fruit nectar,Ice cream cones,Iced tea,Water-ice cups,Flavored coffee drinks,Milkshake
Steps before
Lid production,Lid supply,Lid transportation
Steps after
Filling,Lid sealing,Packaging,Storage
Input ingredients
unstackable lids,circular lids,random orientation lids
Output ingredients
sorted lids,defined orientation lids,transferable lids
Capacity
Standard version
Capacity
Compact version
Lid Diameter
100 mm
Automation
High level with sensor alerts
Material
Stainless steel frame
Airflow System
Airstream with air nozzles
Automation level
High level of automation with sensors
Lid unscrambling method
Random orientation sorting to defined orientation
Lid loading process
Ergonomic and easy loading
Conveyor adjustment
Swivel-mounted for inclination adjustment
Energy efficiency
Utilizes air nozzles for lid transfer
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Container type
Round
Frame material
Stainless steel
Design type
Swivel-mounted
Discharge method
Air nozzles for lid transfer
Load type
Ergonomic lid-loading
Control panel type
Touchscreen
Integration possibilities
Easily integrated with filling machines
Swivel-mounted frame
Adjustable inclination
Ergonomic design
Easy lid loading
Automation level
High,with sensor alerts
Lid conveyor system
Long,for dry area placement
Air nozzle placement
Top of unscrambler
Lid chute integration
With filling machine
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.