Liquid smoke applicator for sausage production
Experience consistent flavor and improved peelability in your sausages with this advanced liquid smoke applicator, designed to maintain precise control over color and smoking processes while seamlessly integrating into high-speed production lines.
The Smoke-a-Matic from Marel is a precision-engineered liquid smoke applicator, designed specifically for the meat processing industry. This equipment sets itself apart by directly attaching to most linkers for in-line application, ensuring uniform flavor distribution and color control. It is ideal for use in sausage production, catering to products like frankfurters, bratwursts, and chorizo links. Operating continuously at high speeds, it allows producers to fine-tune pH and application temperature, enhancing product peelability while reducing overall processing time. The Smoke-a-Matic requires minimal maintenance, as it alleviates cleaning demands by preventing buildup in baffles, fans, and ducts. Designed for seamless integration within existing production lines, it is an indispensable tool for achieving consistent, high-quality smoked meat products efficiently.
Benefits
- Enhances flavor consistency by applying precisely controlled liquid smoke.
- Improves peelability, streamlining the sausage casing removal process.
- Cuts processing time with high-speed, continuous operation.
- Minimizes maintenance with a design that prevents buildup in ducts and fans.
- Allows for seamless integration into existing sausage production lines.
- Applications
- Cocktail sausages,Brats,Hot dogs,Sausages,Linked products
- End products
- Andouille links,Cocktail wieners,Vienna sausages,Mini bratwurst,Chorizo links,Weisswurst,Kielbasa links,Boudin blanc,Frankfurters,Bratwurst
- Steps before
- Filling,Linking
- Steps after
- Sausage Peeling,Packing,Coating
- Input ingredients
- hot dogs,brats,cocktail sausages,linked products
- Output ingredients
- smoky flavor,improved peelability,consistent color,controlled flavor,controlled bite
- Market info
- Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.
- Flavor control
- Accurate control of smoke flavor
- Color control
- Accurate control of color
- Application type
- Inline smoking
- Peelability improvement
- Improves sausage peelability
- Processing time
- Reduced processing time
- Cleaning reduction
- No cleaning of baffles,fans,ducts
- Temperature control
- Application temperature control
- Compatibility
- Works with linked products
- PH control
- Control of PH
- Working mechanism
- Inline smoke application
- Integrated steps
- Linking to smoke application
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- PLC-controlled
- CIP/SIP
- No more manual cleaning
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat Sensitivity
- Low
- Container type
- Sausage casings (cellulose/collagen)
- Attachment method
- Direct attachment to linkers
- Discharge method
- In-line application
- Control panel type
- PLC or integrated HMI
- Integration possibilities
- Direct attachment to most linkers
- Smoke intensity control
- Adjustable settings for flavor and color
- Temperature control
- Variable application temperature
- PH control
- Adjustable for consistent results