Medical device assembly and labeling solutions
Streamline assembly and labeling processes for medical devices with technology designed to support rapid changeovers and precision handling, catering to both current and future production needs without compromising safety or efficiency.
The Syntegon Range Device Assembly (RDA) machine is a versatile solution for medical device manufacturers requiring precision in assembling and labeling devices like auto-injectors and safety syringes. This equipment integrates seamlessly into production lines, offering modular scalability for varying capacities. It employs automatic device transport between modules and supports rapid format changeovers for diverse device handling. With outputs up to 200 parts per minute, the RDA machine ensures high throughput while maintaining flexibility. Its compact and hygienic design promotes easy cleaning, and its fully integrated controls simplify operation and monitoring. Available material options cater to specific chemical resistances, ensuring compliance with GMP and FDA standards for safe pharmaceutical applications. The system’s modular nature allows future upgrades and customization, supported by engineering expertise from Syntegon to meet unique production requirements.
Benefits
- Enhances production flexibility with rapid format changeovers for varied devices.
- Increases process efficiency with outputs of up to 200 parts per minute.
- Ensures compliance and safety with GMP and FDA-aligned design.
- Offers future-proof scalability through modular design for easy upgrades.
- Minimizes downtime with automated transport and integrated controls.
- Applications
- Cannulas,Infusion sets,Inhalers,Catheters,Medical devices,Pens,Syringes,Vials,Cartridges,Pharmaceutical packaging,Auto-injectors,Safety devices
- End products
- Vaccine cartridges,Nasal cannulas,Epinephrine auto-injectors,Iv infusion sets,Insulin pens,Glass vials for medication,Pre-filled syringes,Asthma inhalers,Catheter kits,Safety syringes,Blister packs for tablets
- Steps before
- Component Loading,Device Preparation,Upstream Handling,Component Inspection
- Steps after
- Labeling,Secondary Packaging,Tray Loading,In-line Inspection
- Input ingredients
- auto-injectors,safety devices,pens,catheters,cannulas,inhalers,infusion sets,primary containers,medical device components,bulk containers
- Output ingredients
- assembled medical devices,labeled medical devices,packed medical devices,secondary packaged products,auto-injector assemblies,pen assemblies,labeled auto-injectors,labeled pens,case packed medical devices
- Capacity
- Manual
- Capacity
- Semi-automatic
- Capacity
- Fully-automatic
- Machine Output
- Up to 200 auto injections/min
- Tray Loading Speed
- Up to 600 products per minute
- Machine Dimensions
- Rotary platform approx. 4x5m
- Machine Dimensions
- Linear platform from 4x8m
- Automation Level
- Manual / Semi-automatic / Fully automatic
- Working mechanism
- Rotary or Linear platforms
- Automation level
- Manual / Semi-automatic / Fully automatic
- Changeover time
- Rapid format changeovers
- Batch vs. continuous operation
- Batch
- Energy efficiency
- High output with efficient footprint
- Cleaning method
- Hygienic design for easy cleanability
- Capacity
- Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Medical packaging type
- Primary and secondary packaging
- Machine footprint
- Rotary platform approx. 4x5m,Linear platform from 4x8m
- Compact footprint
- Yes
- Control panel type
- Integrated HMI
- Modular design
- Modular for future upgrades
- Modular Design
- Manual,semi,and fully automated systems
- Scalability
- Flexible standard platforms
- Integration Possibility
- Upstream and downstream integration
- Labeling Systems
- Manual to 500 automatic labels per minute
- Machine Output
- Up to 200 parts per minute
- Handling Systems
- Variety of handling and transport systems
- Tray Handling Options
- Tiltable plates,vertical adjustment
- Flexibility
- Rapid format changeovers
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.