Membrane filtration unit for hard seltzer production

Effortlessly produce a clear, aroma-free base for hard seltzers by eliminating unwanted compounds through advanced membrane filtration, ensuring a high-quality foundation for flavored alcoholic beverages and innovative product lines.

The GEA Membrane Unit to Produce Hard Seltzer offers beverage manufacturers and breweries a specialized solution for crafting clear, aroma-free alcoholic bases. Utilizing cross-flow membrane filtration, it efficiently removes unwanted flavors and aromas, ensuring a high-quality output suitable for hard seltzer production. Designed for both batch and continuous operations, it can be customized to accommodate varying plant capacities and integrates easily into existing setups. The unit boasts a dedicated clean-in-place (CIP) system for streamlined maintenance. Constructed with durable polymeric membranes, it ensures long-term performance with reduced operational costs. Its compact, modular design allows for seamless expansion and integration into diverse production environments, while its energy-efficient operation lowers OPEX compared to alternative technologies.

Benefits

  • Ensures premium quality with a neutral, flavorless alcoholic base.
  • Minimizes operational costs through energy-efficient design.
  • Integrates seamlessly into existing production lines for streamlined operations.
  • Reduces manual intervention with automated processing capabilities.
  • Expands production capabilities easily with modular and scalable design.

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General


Applications
Beverages,Fermented sugar solutions,Alcoholic beverages,Cider,Hard seltzer,Beer
End products
Aroma-free alcoholic beverage,Refined cider,Purified beer,Neutral alcoholic malt base,Clear alcoholic base for hard seltzer,Flavorless hard seltzer base
Steps before
Fermentation
Steps after
Mixing,Blending,Polishing,Carbonation,Flavor Addition,Packaging
Input ingredients
fermented sugar solution,simple sugar,residual sugar,salts,long-chain color components,aroma components
Output ingredients
neutral alcoholic base,clear alcohol base,tasteless alcohol base,aroma-free alcohol base,pure seltzer base
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Membrane Type
Polymeric
Filtration Type
Cross-flow filtration
Operation Mode
Batch or Continuous
Automation
Automatic operation
CIP System
Integrated clean-in-place (CIP) system
Capacity
Customizable plant sizes and capacities
Yield
High yield
Neutral Alcohol Base Quality
Clear,tasteless,aroma-free
Additional Polishing Step
Optional
Integration
Easily integrated into existing systems

Operating Characteristics


Batch vs. continuous operation
Batch / Continuous
Automation level
Automatic
Integration capability
Easily integrated into existing plant
CIP/SIP
Dedicated CIP system
Flexibility
Modular and expandable
Operating efficiency
High yield,low OPEX

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Agglomeration risk
Low,due to membrane filtration

Physical Characteristics


Compact footprint
Yes
Modular design
Yes
Discharge method
Batch or continuous
Integration capability
Easy integration into existing systems
Control panel type
Automated
Tank shape and size
Customizable
Feed/discharge method
Membrane filtration

Custom Options


Control panel type
Automated / PLC-controlled
Integration possibilities
Modular units for existing brewery lines
Operation mode
Batch or continuous
Clean-in-place (CIP) system
Dedicated CIP system
Polishing step
Optional for higher quality base
Expandability
Easily expandable for increased capacity