Modular 2-component dosing system for industrial applications
Ensure precise and adaptable dosing solutions with a modular system designed to reduce maintenance times and enhance flexibility, especially for applications requiring high accuracy and diverse mixing needs.
The ViscoDuo-VM from ViscoTec Pumpen- u. Dosiertechnik GmbH is a modular 2-component dosing system designed to enhance precision and reduce downtime in industries such as aerospace, pharmaceuticals, and electronics. This system stands out for its progressive cavity technology, which ensures volumetric accuracy in dosing across a wide viscosity range. It allows for customizable mixing ratios and handles media with high filling rates efficiently.
The ViscoDuo-VM is applicable for producing dental adhesives, automotive sealants, and biopharmaceutical injectables, among other end-products. Its modular design permits segment-level maintenance and part replacement, cutting down on spare part inventory and costs. This flexibility extends to integration with production lines, where the unique split mixing head eliminates the need for complete disassembly during maintenance.
The system includes built-in dosing pressure sensors for precise process monitoring and is controlled via the ViscoDos 4000-2K Touch unit, which allows programming of process parameters. The system facilitates energy-efficient operations with its easy clean features, supporting high hygiene standards necessary across its diverse application areas. The ViscoDuo-VM also offers corrosion-resistant material options for long-term durability in challenging environments.
Benefits
- Reduces maintenance time and spare parts costs with modular segment-level repair capability.
- Achieves high dosing accuracy for intricate formulations, supporting diverse viscosity media.
- Lowers inventory needs by enabling selective part replacements, such as mixer connection units.
- Enhances operational efficiency with easy integration and cleaning processes.
- Ensures production reliability with real-time monitoring and programmable process controls.
- Applications
- General industrial applications,Fine chemicals,Automotive parts,Consumer goods,Cosmetics,Biopharmaceuticals,Dental,Aerospace components,Food products,Medical technology,Electronic components,Pharmaceuticals
- End products
- Medical device encapsulants,Epoxy resins,Lipstick formulations,Automotive sealants,Liquid pharmaceutical formulations,Dental adhesives,Food flavorings,Aerospace sealants,Printed circuit board assembly,Biopharmaceutical injectables,Industrial coatings,Cosmetic foundation
- Steps before
- Material Preparation,Component Selection,Viscosity Measurement
- Steps after
- Cleaning,Maintenance,Process Monitoring,Packaging
- Input ingredients
- 2-component media,low viscosity media,high viscosity media,media with high filling rates,different viscosity components
- Output ingredients
- accurate dosing applications,mixed media components,direct dosing into static mixing tube,prevent material curing in mixing head
- Accuracy
- Volumetric accuracy with ±0.5–2% error
- Automation
- PLC-controlled with manual/auto dosing
- Dosing type
- Volumetric dosing
- Mixing Ratio
- Configurable wide range
- Dosing rate
- Variable,controlled by ViscoDos -4000-2K Touch
- Maintenance
- Modular for segment level cleaning and replacement
- Materials
- Wear-resistant options like stainless steel
- Pump Type
- Progressive cavity technology
- Pressure Sensors
- Built-in for on-line process monitoring
- Pump Interior Access
- Easy clean and enhanced access
- Working Mechanism
- Progressive cavity technology
- Integration Level
- Modular Design
- Automation Level
- PLC-controlled
- Maintenance Accessibility
- Module Level
- Changeover Time
- Reduced (modular components)
- Cleaning Method
- Easy Clean Capability
- Mixing Flexibility
- Various Mixer Types
- Batch vs. Continuous Operation
- Inline Continuous
- Abrasion resistance
- Yes
- Cleanability
- Easy clean
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Compatible with low to high viscosity media
- Modular design
- Yes
- Footprint
- Compact
- Mixing head segments
- Split segments
- Connection method
- Connection sleeve
- Material of wear-resistant components
- Stainless steel
- Modular component structure
- Yes
- Mixer connection unit type
- Replaceable / Separate component
- Valveless dispenser
- Yes
- Connection sleeve design
- Simple connection sleeve
- System configuration flexibility
- Yes
- Market info
- Visco Tec is known for its precision dispensing and dosing technology, specializing in equipment for viscoelastic fluids, offering reliable, high-quality solutions for industries like pharmaceuticals, food, cosmetics, and general manufacturing, renowned for engineering excellence and innovation.