Modular Uv printing system for pharmaceutical packaging
Enhance your pharmaceutical packaging with high-speed, precision UV printing that accommodates diverse substrates, ensuring vibrant, solvent-free prints ideal for medical environments.
The Hapa 382 Hybrid from Hapa is a modular UV printing system engineered for the pharmaceutical and healthcare sectors. This technology merges the efficiency of Flexo with the adaptability of Digital UV DOD printing, providing a versatile solution capable of handling a range of packaging substrates including aluminum foil, paper, PVC, and Tyvek. Ideal for blister and medical packaging, it features high-speed printing at up to 35 meters per minute and supports both black and Pantone spot colors. A notable highlight is its ozone-free UV curing and format-free operation, which contribute to efficient and environment-friendly production processes.
The system’s modular design allows for seamless integration into existing production lines, assisted by digital communication and automation control via OPC UA. It supports serialization and registered printing, crucial for compliance in pharmaceutical serialization requirements. The award-winning HMI enhances user interaction, while the automatic printhead cleaning system and simple print mat mounting reduce downtime and maintenance efforts.
The Hapa 382 Hybrid conforms to industry standards with support for camera inspection systems and a robust inspection and validation documentation framework. Its configurations, such as roll-to-roll and top-mounted setups, along with optional pre-treatment and vision inspection systems, allow tailored solutions to fit specific operational needs.
Benefits
- Increases production efficiency with high-speed operation up to 35 meters per minute.
- Eliminates harmful emissions using ozone-free UV curing technology.
- Simplifies maintenance and minimizes downtime with automatic printhead cleaning and tool-free mat mounting.
- Ensures regulatory compliance with built-in serialization and robust inspection systems.
- Adapts to diverse production needs with modular configurations and flexible substrate compatibility.
- Applications
- Over-the-counter medicines,Medical packaging,Healthcare products,Blister packaging,Pharmaceuticals
- End products
- Blister packs for cold and flu tablets,Antacid sachets,Allergy relief blister packs,Medical device pouches,Sterile packaging for syringes,Probiotic blister strips,Pain relief capsule packs,Dietary supplement blister cards,Bandage packaging,Vitamin c supplement strips
- Steps before
- Substrate Preparation,Pre-treatment
- Steps after
- Inspection,Integration with Packaging,Serialization,Packing
- Input ingredients
- aluminum foil,paper,PVC,Tyvek,roll-fed substrates
- Output ingredients
- printed aluminum foil,printed paper,printed PVC,printed Tyvek,printed roll-fed substrates
- Max printing speed
- 35 m/min
- Max advance length
- 350 mm
- Max printing width
- 298 mm
- Max web width
- 310 mm
- Min advance length
- 90 mm
- Min web width
- 70 mm
- Resolution
- 360 dpi
- Machine depth
- 1387 mm
- Machine height
- 2281 mm
- Machine length
- 1020 mm
- Machine weight
- 1075 kg
- Working mechanism
- Hybrid Printing (Flexo and UV DOD)
- Integrated steps
- Automatic printhead cleaning system
- Changeover time
- Quick-change inking devices
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Digital integration and automation control via OPC UA
- Cleaning method
- Automatic printhead cleaning (DOD)
- Machine depth
- 1387 mm
- Machine height
- 2281 mm
- Machine length
- 1020 mm
- Machine weight
- 1075 kg
- Control panel type
- Award-winning HMI,soft version for integration
- Integration possibilities
- Digital integration via OPC UA,mechanical integration to packaging machine,camera inspection systems
- Color capabilities
- Black or Pantone spot colors
- Ink supply and control
- Separate ink supply unit,quick-change inking devices
- System configuration options
- Roll-to-roll,stand-mounted,top-mounted
- Optional features
- Serialization,registered printing,vision inspection system,corona pre-treatment
- Documentation and software
- Validation documentation,Workflow Software with recipe management
- Backup facilities
- Software backup and Recovery Kit
- Market info
- HAPA, part of the Coesia Group, is renowned for its expertise in developing and manufacturing high-quality inline printing solutions, specifically for the pharmaceutical packaging industry, offering flexibility and customization for complex printing needs.