Negative pressure filter for fine dust particles
Ensure efficient air purification and dust collection in your production line with this advanced filter, capable of handling fine dust particles and providing seamless integration into continuous and modular operations.
The US jet negative pressure filter from Zeppelin Systems is an integral component for optimizing air quality within production environments, particularly in the rubber, tire, food, and chemical industries. This modular bin vent filter excels in continuous dust collection and filtration by utilizing robust anti-static bag filters and a stainless steel (1.4301) housing designed to withstand negative pressures up to 500 mbar. Filter elements are replaceable from multiple positions, ensuring flexibility in maintenance operations.
Operational efficiency is enhanced through features like a removable filter head acting as a clean gas chamber, outfitted with air jet pipes, along with a compressed air reservoir unit featuring integrated diaphragm valves. The system operates with low-energy consumption at 6 bar and incorporates 24 V DC magnetic pilot valves for precise control. Optional differential pressure monitoring fine-tunes de-dusting cycles, ensuring optimal filter performance.
The US jet negative pressure filter accommodates applications including tire treads, gelatin capsules, and polymer pellets, providing compliance with ATEX 2014/34/EU for use in hazardous Zone 22 areas. Configurability and engineering support are available, allowing adaptation to specific production requirements.
Benefits
- Enhances air quality by efficiently capturing fine dust particles, ensuring a cleaner, safer work environment.
- Reduces maintenance downtime with easily accessible filter elements, minimizing disruption to operations.
- Improves energy efficiency through low-pressure operation, decreasing operational costs.
- Supports compliance with safety standards for explosive atmospheres, enhancing workplace safety.
- Offers flexibility in integration with modular production systems, streamlining installation and expansion.
- Applications
- Chemical industry,Plastics,Food industry,Rubber and tire industry
- End products
- Polyethylene sheets,Gelatin capsules,Tire treads,Conveyor belts,Powdered milk,Powdered flavorings,Seasoning blends,Pvc pipes,Polymer pellets,Chewing gum base
- Steps before
- Conveying,Mixing,Compounding
- Steps after
- Dust collection,Packaging,Storage
- Input ingredients
- conveying air,fine dust particles
- Output ingredients
- clean air,filtered air
- Pressure Resistance
- Up to 500 mbar
- Material
- Stainless steel (1.4301)
- Filtration Type
- Bag filter,anti-static polyester needle felt
- Filtration Class
- Dust class “M” (DIN EN 60335-2-69)
- Compressed Air Requirement
- De-oiled air up to 6 bar
- Automation
- Integrated 24 V DC magnetic pilot valves
- Filter Replacement
- From above or below
- Design Compliance
- ATEX 2014/34/EU for Zone 22 areas
- Controller Type
- Integrated with diaphragm valves
- Differential Pressure Monitoring
- Option available
- Filter Mechanism
- Jet Pulse
- Operation Mode
- Continuous Filtration
- Pressure Tolerance
- Up to 500 mbar Negative Pressure
- Dust Class
- "M" in accordance with DIN EN 60335-2-69
- Abrasion resistance
- High
- Biological compatibility
- Not Applicable
- Cleanability
- Easy Clean
- Corrosive resistance (e.g. acids)
- Stainless Steel 1.4301
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ATEX certification
- Zone 22 compliance
- Dust Class
- M in accordance with DIN EN 60335-2-69
- Material Certification
- Stainless Steel 1.4301
- Filter housing material
- Stainless steel (1.4301)
- Base plate material
- Stainless steel (1.4301)
- Filter shape
- Cylindrical
- Cartridge installation access
- Untreated gas side / Clean gas side
- Filter head
- Removable as clean gas chamber
- Container connector type
- Flange design
- Compressed air reservoir unit
- Integrated diaphragm valves
- Filter elements
- Anti-static filter cartridges
- Compressed air usage
- Up to 6 bar
- Negative pressure tolerance
- Up to 500 mbar
- Air jet pipes material
- Blasted ceramic
- Bag filter material
- Anti-static polyester needle felt
- Container connector type
- Flange design
- Compressed air maintenance unit
- With separator
- Filter housing material
- Stainless steel (1.4301)
- Filter element installation
- From above or below / Clean gas side / Untreated gas side
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.