Olive oil extraction system for extra virgin olive oil

Enhance the quality of your extra virgin olive oil production with a compact, customizable extraction system that maximizes flavor and authenticity, ensuring your oil stands out in the market.

The AlfaOliver 500 from Alfa Laval is an innovative olive oil extraction system designed to meet the needs of small-scale olive producers. This system distinguishes itself by integrating the most advanced olive oil processing equipment into a single compact, frame-mounted unit. It allows for seamless customization, enabling the configuration of crushing systems with a choice of hammer crusher, disc crusher, or a combination crushing and depitting machine.

The process starts with crushing the olives into paste, followed by malaxation, where slow mixing activates enzymes to enhance oil extraction. A decanter centrifuge then efficiently separates the oil from the pomace. Finally, a clarification centrifuge removes residual water and olive debris, resulting in high-quality extra virgin olive oil. This continuous processing approach offers flexibility for producing distinct, market-ready olive oils, such as organic and flavored variants.

Capable of adapting to various processing needs, the system offers manual adjustments for malaxation time and temperature per batch, tailoring the process to achieve specific oil characteristics. Its plug-and-play design simplifies installation and operation, while its modular nature supports different configurations to optimize output for varying crop characteristics.

Ideal for deployment in food and beverage production, the AlfaOliver 500 is particularly suited for achieving superior taste and quality in olive oil, enabling growers to create unique blends and increase their product value.

Benefits

  • Enhances product differentiation by allowing customized oil blends, increasing market value.
  • Simplifies setup and operation with its plug-and-play design, reducing installation time.
  • Minimizes oxidation of olive paste through inert gas use during malaxation, preserving flavor.
  • Supports flexible production with batch-specific temperature and time settings for precise quality control.
  • Provides consistent oil quality through efficient separation and clarification, ensuring premium end products.

General


Applications
Olive oil
End products
Extra virgin olive oil,Flavored olive oils,Organic olive oil,Customized olive oil blends
Steps before
Cleaning,Depitting,Crushing
Steps after
Clarification,Packing
Input ingredients
olives,olive paste,inert gas,water
Output ingredients
extra virgin olive oil,humid pomace,olive residue
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Capacity
500 kg/h
Crushing system
Hammer / Disc / Depitting
Malaxation process
Traditional / Inert gas protected
Malaxing temperature
Individually settable
Malaxing duration
Individually settable
Processing type
Continuous
Installation type
Plug-and-play
Automation
Easy to operate
Customization
Configurable

Operating Characteristics


Working mechanism
Crushing,malaxation,decanter centrifuge,clarification
Integrated steps
Continuous processing line with modular customization
Automation level
Manual / PLC
Batch vs. continuous operation
Continuous
Customization options
Crushing system,malaxing system,temperature settings
Customization freedom
Free choice of configurations to enhance unique oil profiles
Installation process
Plug-and-play
Protection method
Inert gas to prevent oxidation

Material Compatibility


Corrosive resistance
Yes
Food-grade materials
Suitable for olive oil
Density/particle size
Applies to olive paste processing

Physical Characteristics


Compact footprint
Yes

Custom Options


Crushing system type
Hammer / Disc / Combination
Malaxing system type
Traditional / Inert Gas Protection
Processing sequence
Standard / Customized