Optical sheet inspection system for industrial manufacturing
Enhance your sheet production quality with accurate defect detection and precise distortion measurement, all integrated seamlessly into your manufacturing line for optimized performance and minimal waste.
The Optical Sheet Inspection System from Inspect Technologies is designed specifically for sheet manufacturers seeking to enhance quality control. This system excels in detecting and classifying defects while measuring sheet distortion, using a sophisticated illumination setup with bright and dark field techniques. This comprehensive solution supports applications in polycarbonate roofing panels, decorative plastic laminates, and glass panel production, integrating seamlessly within continuous or automated production environments. It features a robust cross saw integration to optimize material use by minimizing scrap. Operated via a user-friendly interface, the system facilitates real-time assessment, offering online DIN 52305 compatible distortion measurement. With its advanced detection sensitivity, it assures quality at high throughput, all while being supported by Inspect Technologies’ dedication to customization and engineering support.
Benefits
- Minimizes material waste with precise defect detection and targeted scrap removal.
- Ensures consistent product quality through online distortion and defect measurement.
- Enhances operational efficiency with automated integration into existing production systems.
- Simplifies quality assurance with intuitive user interfaces and comprehensive data logging.
- Supports diverse sheet manufacturing needs, including polycarbonate and glass panels.
- Applications
- Sheet manufacturing,Polycarbonate sheets,Sheet metal,Plastic sheets,Glass sheets,Optical sheet production
- End products
- Transparent glass panels,Polycarbonate roofing panels,Decorative plastic laminates,Uv-resistant polycarbonate sheets,Lightweight sheet metal components
- Steps before
- Sheet production,Initial quality control
- Steps after
- Stacking,Packing,Distribution
- Input ingredients
- optical grade sheets,manufactured sheets
- Output ingredients
- defect detection maps,distortion maps,quality reports,sheet quality levels,sub-sheets quality levels,qualified sheets,scrapped sheets
- Detection Sensitivity
- Unparalleled sensitivity
- Defect Detection
- Dark and clear defects
- Illumination System
- Bright field / Dark field / Distortion field
- Distortion Measurement Compatibility
- DIN 52305
- Cross Saw Integration
- Automatic scrap reduction
- User Interface
- Field proven,simple to operate
- Sub-sheet Division
- Virtual division into sub-sheets
- Quality Documentation
- Run history,defect/distortion maps
- Defect detection method
- Bright field and Dark field illumination
- Automation level
- Automatic
- Cross saw integration
- Automated scrap reduction
- Quality control method
- Optical distortion measurement
- User interface
- Field proven,simple to operate
- Sub-sheets division
- Virtual division for quality assessment
- Data documentation
- Automatic run history storage
- DIN 52305 compatibility
- Yes
- Illumination system type
- Bright field,Dark field,Distortion field
- Integration capability
- Cross saw and stacker integration
- Defect detection sensitivity
- High sensitivity for dark and clear defects
- Control panel type
- Simple to operate,field-proven user interface
- Integration possibilities
- Cross saw integration,Stacker integration
- Market info
- IINSPEC.TECH is known for its expertise in designing and manufacturing high-quality, customized industrial engineered-to-order (ETO) equipment, with a strong reputation for innovation, reliability, and customer-centric solutions in various industrial sectors.