Pallet inspection system
Ensure the stability and integrity of diverse pallets with a high-speed inspection system that minimizes downtime and prevents product damage during transportation, making it indispensable for maintaining efficient and safe operations in high-capacity production environments.
The Innocheck PKS DR Pallet Checker from KHS Group enhances your production line’s efficiency by ensuring only robust pallets proceed. This system employs a pressure-based inspection process to assess the stability and integrity of wooden, plastic, and metal pallets. Suitable for beverage, food, and non-food industries, it integrates seamlessly into continuous, high-speed operations. With the capability to inspect up to 120 pallets or 200 half pallets per hour, it prevents product damage by ejecting defective ones automatically. Offering adaptability with pneumatic plungers or rollers, it suits varied applications without the need for format changeover. The system is energy-efficient, featuring motors that economize power usage, and utilizes H1 lubricants to reduce environmental impact. Optional customization includes a brushing station for enhanced surface readiness, and the system’s robustness is supported by KHS’s engineering expertise and service network.
Benefits
- Ensures product safety by preventing defective pallets from entering the production line.
- Increases operational efficiency with high-speed inspection of up to 120 pallets per hour.
- Reduces energy costs through energy-efficient motor technology.
- Offers flexibility with user-friendly operation and no need for format changeovers.
- Enhances environmental sustainability with the use of H1 lubricants.
- Applications
- Food,Beverage containers,Milk,Plastic pallets,Wine,Nonfood,Wooden pallets,Homecare product containers,Iced tea,Spirits,Liquid food containers,Metal pallets,Soft drinks,Juice,Sparkling wine
- End products
- Iced tea bottles,Liquid food packaging for syrup and sugar solutions,Homecare product bottles,Handle systems for consumer beverages,Nonfood packaging containers,Pet bottles,Wine bottles,Milk cartons,Container designs with tethered caps,Soft drink bottles,Sparkling wine bottles,Juice bottles,Lightweight recyclable barrier containers,Spirits bottles
- Steps before
- Pallet handling,Pallet sorting,Pallet selection,Pallet preparation
- Steps after
- Palletizing,Material flow integration,Product shipment,Automated warehousing
- Input ingredients
- empty wooden pallets,plastic pallets,metal pallets
- Output ingredients
- defective pallets rejected,stable and intact pallets
- Inspection Speed
- Up to 120 pallets or 200 half pallets per hour
- Pallet Compatibility
- Wooden,plastic,or metal pallets
- Pressure Testing
- Pneumatic plungers or pneumatic rollers
- Automation
- Automatic ejection of defective pallets
- Load Capacity Verification
- Test cylinders used for individual deck boards
- Nail Adjustment
- Roller pushes in the nails
- Optional Brushing
- Optional brushing station available
- Energy Efficiency
- Energy-efficient motors
- Lubricant Use
- H1 lubicants
- Working mechanism
- Pressure-based verification
- Automation level
- Manual / PLC option
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Manual / Brushing
- Energy efficiency
- Energy-efficient motors
- Inspection rate
- Up to 120 pallets/hour
- Surface readiness verification
- Nail pushing,brushing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Pallet type compatibility
- Wooden,plastic,metal
- Pallet size
- Standard and half pallets
- Inspection rate
- Up to 120 pallets/hour or 200 half pallets/hour
- Pressure testing method
- Pneumatic plungers or rollers
- Optional features
- Nail pushing roller,brushing station
- Control panel type
- User-friendly interface,no changeover required
- Integration Possibilities
- Fully automated warehousing system compatibility
- Pneumatic Options
- Pneumatic plungers or rollers for pressure testing
- Force Adjustment
- Adjustable test force application
- Optional Equipment
- Brushing station
- Market info
- KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.