Pallet stacker/destacker for separator pallets

Optimize your pallet flow with an advanced stacking and destacking system designed to handle separator pallets efficiently, ensuring seamless integration and precision alignment in your packaging line.

The Innopal PS Pallet Stacker/Destacker from KHS Group is designed to streamline the logistics in diverse industries, focusing on beverage, food, and non-food sectors. Engineered for flexibility and precision, this system automates stacking and destacking operations, enhancing productivity in processing lines. Leveraging a two-column design, it handles two-tier pallets, including those with separator pallets, and achieves a throughput of up to 200 single pallets per hour. The system utilizes a light barrier for precise pallet scanning and alignment, ensuring consistent operational reliability despite varying block heights. With a rugged build, it promises a long service life and minimal maintenance, aided by toothed belts and a modular design that facilitates integration and future upgrades. Energy efficiency is enhanced through balanced counterweights, while electric motor-driven pickup catches aid in resource conservation. Ideal for companies managing PET beverage bottles, milk cartons, and various packaging containers, the Innopal PS offers user-friendly program selection for layer configuration, making it an adaptable solution in fast-paced production environments.

Benefits

  • Enhances operational efficiency by automating stack and de-stack processes.
  • Reduces energy consumption through counterweight balancing and electric motors.
  • Provides high throughput with up to 200 pallets per hour, minimizing bottlenecks.
  • Ensures precise handling with automated alignment and scanning systems.
  • Lowers maintenance needs with a robust design and modular components.
Applications
Beverage containers,Consumables,Pallet blocks,Homecare products,Liquid food containers
End products
Separator pallets,Milk cartons,Toothpaste boxes,Household liquid detergent bottles,Wine containers,Plastic cleaning spray bottles,Juice bottles,Shampoo bottles,Two-tier pallet blocks,Pet beverage bottles
Steps before
Loading,Sorting,Inspection
Steps after
Transportation,Storage,Pallet Conveying
Input ingredients
pallet blocks,separator pallets,filled product pallets,empty pallets,consumables pallets
Output ingredients
stacked pallets,destacked pallets
Automation
Automatic stacking/destacking
Capacity
200 single pallets per hour
Precision stacking/destacking results
High operational reliability
Maintenance requirements
Minimal
Compact design
Extremely compact
Light barrier for scanning
Ensures maximum operational reliability
Machine design
Fully modular
Machine availability
Up to 98%
Energy consumption
Reduced by balancing with counterweights
Part design margins
Generous
Automation level
Automatic
Stacking/Destacking capability
Two-tier pallets
Maximum throughput capacity
200 single pallets per hour
Operational reliability
Light barrier sensor
Program select function
User-friendly interface
Device compactness
Extremely compact
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Container type
Pallet blocks,separator pallets
Container size
Two-tier pallets
Material compatibility
Filled product,empties,consumables
Machine footprint
Extremely compact
Design
Two-column pallet stacker
Construction
Rugged design
Discharge method
Automatic alignment with pallet conveyor
Modular design
Fully modular for enhanced versatility
Control panel type
User-friendly program select function
Integration capability
Compatible with pallet conveyor systems
Stacking/Destacking settings
Set number of layers
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.