Palletizing solution for low to medium production capacity
Optimize your production line with a palletizing solution designed for seamless integration, delivering steady and efficient pallet loading for low to medium capacity operations.
The GEA Palletizer Opera is designed for low to medium production capacities, providing efficient palletizing solutions for solid goods across diverse industries such as food, beverage, pharmaceutical, and packaging. This equipment offers low-level infeed with continuous operation, facilitating smooth and steady pallet loading for items including carton packs, bottled beverages, and chemical containers.
Its working principle involves a sturdy two-column structure made of 5mm painted carbon steel, with motorized lift capabilities controlled by an inverter and encoder. The flexible layer discharge head, featuring a 90° single or double-layer pushing system, accommodates various palletizing patterns and package types. Production capacity reaches up to 4 layers per minute, ensuring high throughput.
Integration into existing systems is seamless, thanks to its motorized side-compacting guides which allow automatic changeovers of pallet dimensions and patterns. Maintenance is simplified with the design allowing easy access to all machine parts. Additionally, its energy-efficient operation is achieved through optimized motor control, reducing overall energy consumption. This makes the GEA Palletizer Opera a reliable choice for producers seeking to streamline their palletizing operations and enhance production line efficiency.
Benefits
- Streamlines operations with continuous low-level infeed, minimizing manual handling.
- Enhances production efficiency with up to 4 layers per minute capability.
- Reduces energy consumption through optimized motor control, lowering operational costs.
- Simplifies maintenance with easy access to machine components, reducing downtime.
- Accommodates diverse palletizing patterns, improving flexibility for varied product types.
- Applications
- Food,Personal care,Marine,Gas,Energy,Beverage,Refrigeration,Oil,Heating,Chemical,Environment,Home,New food,Dairy,Pharmaceutical
- End products
- Gas cylinders,Aseptic boxes,Carton packs,Bottled beverages,Oil drums,Alternative proteins,Refrigerated goods,Chemical containers,Sustainable packaging,Energy cells,Dairy tubs,Food cans,Personal care bottles,Marine containers
- Steps before
- Product staging,Row preparation,Pack manipulation
- Steps after
- Pallet wrapping,Storage,Loading for transport,Inventory management
- Input ingredients
- packs,packages,row preparation,layer preparation
- Output ingredients
- pallets,palletized layers,final palletized product
- Production Capacity
- Up to 4 layers/min
- Infeed Type
- Low level
- Machine Structure Material
- Painted carbon steel
- Lift/Lowering Mechanism
- Inverter and encoder control
- Lift/Lowering Chain Size
- 1¼” chains
- Layer Pushing System
- Single or double-layer
- Pallet Loading System
- Steady
- Motorized Side-Compacting Guides
- Yes
- Palletizing Patterns
- Automatic change-over
- Infeed level
- Low level
- Production capacity
- Low/medium
- Pallet loading system
- Steady
- Layer formation
- Single/double/triple infeeds
- Row preparation
- Positive belts
- Package manipulation
- Pack dividers/manipulators
- Layer discharge
- 90° to infeed
- Palletizing pattern change-over
- Automatic
- Maintenance access
- Easy access
- Palletizer operation
- Automation level
- Automation control
- Inverter and encoder
- Corrosive resistance
- High resistance steel for acidity
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cleanability
- Easy access for maintenance
- Biological compatibility
- Food grade compatible
- Abrasion resistance
- Carbon steel construction
- Material
- Carbon steel
- Layer loading/unloading head lift method
- 1¼” chains and steel wheels
- Discharge method
- Layer discharge head with roller platform
- Infeed Configuration
- Single/Double/Triple
- Pack Dividers or Manipulators
- Available
- Pushing System
- Single or Double-layer
- Layer Discharge Head
- Roller Platform
- Side-Compacting Guides
- Motorized and Automatic
- Material of Construction
- Painted Carbon Steel
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.