Paper inserter for thermoformers and tray sealers

Streamline your packaging line by automating the insertion of materials like absorbent pads and greaseproof papers, enhancing product integrity and reducing manual labor effort.

The SERVOSET L100 from Buhmann Pac Solutions is an innovative paper inserter designed for seamless integration with thermoformers and tray sealers. This versatile unit automates the placement of cartons, greaseproof papers, and suction inserts, enhancing production efficiency across food and non-food packaging industries. Its format flexibility allows it to adapt to various thermoforming machine configurations and tray formats, ensuring compatibility with existing production lines. By transforming manual insertion tasks into fully automated processes, the SERVOSET L100 supports continuous, high-speed operations, making it ideal for packaging meat, cheese, poultry, and ready meals. Tailored for scalability, it can be configured for different paper types and product needs, while maintaining precise insertion placement to optimize packaging integrity and product presentation. The unit’s robust design and sophisticated automation capabilities ensure reliable performance and minimal maintenance, with engineering support available for customized solutions.

Benefits

  • Streamlines production by automating paper and insert placement, reducing labor costs.
  • Enhances packaging quality with precise, consistent insert positioning.
  • Offers format flexibility to adapt to various thermoforming and tray sealing configurations.
  • Increases operational efficiency with continuous high-speed performance.
  • Supports a wide range of packaging materials, ensuring versatile application.
Applications
Papers,Suction inserts,Cartons,Greaseproof papers,Thermoforming packaging,Tray sealing
End products
Ready meal containers,Poultry trays,Greaseproof paper for baked goods,Pastries wrap,Meat packaging,Cheese packs,Suction inserts for fresh produce,Carton liners for confectionery,Absorbent pads for seafood,Vacuum-sealed fish packages
Steps before
Thermoforming,Tray sealing,Primary packaging preparation
Steps after
Manual insertion,End-line packaging,Automated packing
Input ingredients
cartons,paper inserts,greaseproof papers,suction inserts
Output ingredients
packaged products with paper or absorbent inserts
Automation
Manufacturer-independent operation
Compatibility
All common thermoforming machines / tray sealers
Format flexibility
Adaptable to different formats
Insertion Types
Cartons,paper inserts,greaseproof papers,suction inserts
Positioning
Mountable on or next to primary packaging line
Installation
Expandable on existing lines
Automation level
Manufacturer-independent
Changeover time
Format flexible
Batch vs. continuous operation
Inline
CIP/SIP
Manual insertion automation
Cleaning method
Cost-effective automation
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Machine footprint
Compact
Feed method
Automatic/Manual
Discharge method
Flexible positioning
Format flexibility
Adaptable to different formats
Integration capability
Thermoformers / Tray Sealers
Format flexibility
Adaptable to various formats
Product type compatibility
Cartons / Papers / Suction Inserts
Installation position
On or next to primary packaging line
Control panel type
Not specified
Automation capability
Manual operations automated
Market info
Buhmann Systeme is known for designing and manufacturing engineered-to-order packaging machines and systems, excelling in automation and high-tech solutions for various industries, enhancing efficiency and reliability in production lines.