Paw recovery system for poultry processing

Ensure precision in poultry processing with a system that seamlessly monitors and rejects chicken paws based on compliance standards, enhancing operational efficiency and product quality control.

The Paw Recovery System from JBT Control Systems is a precision-engineered solution designed for seamless integration in poultry processing lines. This system specializes in tracking, rejecting, and reporting chicken paws during evisceration. By linking sensors across the processing line, it manages automatic or manual rejection of product, ensuring compliance with USDA/NPIS standards. It supports continuous and automatic operations, rendering it ideal for high-throughput environments.

The system’s comprehensive reporting capabilities offer insights into rejection metrics, allowing plant management to monitor efficiency and track compliance. Custom rejection limits can be set for additional assurance, discarding affected products to maintain quality. This solution is particularly suited for poultry processors handling a variety of end products, including boneless chicken, drumsticks, and giblets. The robust design supports integration with existing systems, featuring easy scalability and compatibility with compliance tracking processes.

Benefits

  • Enhances compliance by automatically rejecting non-conforming products.
  • Improves operational efficiency with seamless integration into existing processing lines.
  • Provides detailed reporting for superior process monitoring and decision-making.
  • Reduces labor intervention with automatic rejection capabilities.
  • Ensures product quality by allowing customizable rejection limits.
Applications
Seafood,Meat,Poultry
End products
Chicken paws,Processed meat cuts,Deboned fish fillets,Chicken drumsticks,Turkey drumsticks,Boneless chicken breast,Pre-cooked shrimp,Poultry giblets,Chicken wings
Steps before
Evisceration,Bird inspection,Automated weighing
Steps after
Packing,Freezing,Sorting
Input ingredients
chicken paws,evisceration line input,poultry processing input
Output ingredients
discarded paws,rejected paws,poultry processing output
Tracking Accuracy
High precision tracking
Rejection Method
Automatic/Manual
Sensor Integration
Picking and Evisceration Lines
Reporting Capability
Comprehensive Compliance and Efficiency
Capacity
N/A
Automation Level
PLC-controlled
Automation level
Automatic / Manual
Batch vs. continuous operation
Continuous
Custom limits setting
Yes
Integrated tracking system
Yes
Rejection method
Automatic / Manual
Reporting capability
Comprehensive
Tracking precision
High
Compliance tracking
Yes
Machine footprint
Compact
Control panel type
Touchscreen
Discharge method
Automatic Reject Gate
Customization Options
Custom Reject Limits
Integration into existing lines
Seamless
Control panel type
Human Machine Interface (HMI)
Integration possibilities
USDA/NPIS compliance integration
Automatic/Manual operation
Automatic or Manual Rejection
Reporting capabilities
Comprehensive reporting system
Custom limits setting
Set reject limits for failsafe operation
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.