Pharmaceutical low shear extruder

The NICA Extruder System, offered by GEA, excels in the pharmaceutical industry for creating precise and uniform spherical pellets and granules. This radial basket extruder operates with low shear, making it ideal for sensitive pharmaceutical applications. Utilizing a radial design with dual rotors, it efficiently processes wet mass into an extrudable paste through a cylindrical screen, ensuring consistent product density and quality. Suitable for both batch and continuous production, the NICA system is adaptable through a range of screen and impeller options, promoting flexibility and precision in product compaction. Capable of handling varying throughput—from the E100 model integrated into GEA’s IPS5 system for small-scale work, to the E220 model scaling up production fourfold—this series meets diverse production needs.

Designed for integration into full pellet production lines, it connects seamlessly with upstream granulation and downstream spheronization and drying processes. The extruder’s energy-efficient variable-speed drives help reduce operational costs while maintaining optimal product treatment and temperature control. Constructed from durable materials and available with CIP systems, the NICA Extruder ensures compliance with GMP standards, guaranteeing quick and thorough cleaning to avoid contamination. As a versatile and robust solution, it is indispensable for pharmaceutical manufacturers targeting high-quality extrudate production, from coated tablets to controlled-release drug pellets.