Pie and quiche production line

Optimize your bakery’s capacity with a versatile production line that seamlessly integrates laminating, pressing, shaping, and filling to deliver high-quality pies, quiches, and tarts while minimizing waste and ensuring consistent product quality.

Rademaker’s Pie and Quiche Production Equipment is engineered for high-demand environments, enabling precise and high-speed production of various baked goods such as pies, quiches, and egg tarts. Utilizing a modular design, it incorporates laminating, pressing, shaping, cutting, filling, and baking processes to ensure consistent product quality. This system’s servo-driven press features a unique compensation mechanism for optimal dough shaping and minimal scrap, adapting the bottom thickness for varying dough billet weights. Capable of producing up to 40,000 units per hour, it accommodates a variety of container types and product diameters, making it ideal for diverse bakery applications.

The equipment supports automation with a PLC control system for seamless integration and process monitoring. It features hygienic design elements compliant with GMA and EHEDG standards, facilitating easy cleaning and maintenance. Customizable in its layout and configuration, Rademaker offers comprehensive engineering support to tailor the system to specific production needs, ensuring impeccable product quality and operational flexibility for industrial bakeries and commercial food processors.

Benefits

  • Increases production capacity, reaching up to 40,000 pieces per hour, maximizing output.
  • Minimizes material waste with precise shaping and reduced scrap, enhancing cost-efficiency.
  • Simplifies maintenance with hygienic design, reducing cleaning time and improving operational uptime.
  • Offers versatile production capabilities for various baked goods, expanding product range adaptability.
  • Lowers ownership costs through efficient energy use and optimized process control.

General


Applications
Egg tarts,Quiches,Bakery,Pies,Cakes,Pastel de nata,Meat pies,Fruit pies
End products
Fruit pie,Egg tartlets,Quiche,Meat pie,Melton pie
Steps before
Dough preparation,Pastry laminating,Billet positioning
Steps after
Filling,Baking,Cooling,Packing,Quality control
Input ingredients
pastry dough,dough billets,filling solutions,liquid filling
Output ingredients
pies,quiches,egg tartlets,fruit pies,meat pies,pastel de nata,different shaped cakes,melton pie
Market info
Rademaker is known for its expertise in manufacturing industrial bakery equipment, offering engineered-to-order solutions. They have a strong reputation for innovative, high-quality machines designed for efficiency and reliability in food production.

Technical Specifications


Production Capacity
5,200–40,000 pieces/hour
Product Diameter
50–282 mm
Working Widths
600 mm | 800 mm | 1,000 mm | 1,200 mm
Automation
Servo-driven,PLC-controlled

Operating Characteristics


Automation level
PLC-Controlled
Batch vs. continuous operation
Continuous
Changeover time
Quick Change-over
CIP/SIP
Manual / CIP Principles
Cleaning method
Manual / CIP
Integrated steps
Filling,Shaping,Baking
Energy efficiency
Low Operating Costs

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filling versatility
Various filling solutions available

Physical Characteristics


Discharge method
Automated/Easy changeover
Working widths
600 mm,800 mm,1,000 mm,1,200 mm
Product diameters
50 mm to 282 mm

Custom Options


Control System
Servo-driven
Layout Solutions
Tailor-made
Production Capacity Adjustment
5,200 to 20,000 pieces/hour
Product Diameters
50 to 282 mm
Working Widths
600 mm | 800 mm | 1,000 mm | 1,200 mm
Filling Solutions
Various options available
Hygienic Design Features
Rademaker Sigma® guidelines