Poultry chiller for efficient whole-bird processing

Maximize chilling efficiency while maintaining product integrity with advanced submersion and temperature regulation technology, ensuring consistent quality across every batch of poultry, meat, and seafood products.

The NEOCAT Chiller from JBT’s Cooling & Applied Technologies (C.A.T.) brand is a versatile auger chilling system designed for poultry, meat, and seafood processors. This equipment addresses the challenge of maintaining consistent product quality through its innovative design, which ensures complete submersion of products, preventing floating during the chilling process. The system operates continuously and is fully automated, integrating seamlessly into existing production lines. With a compact footprint that reduces floor space by 30%, the NEOCAT Chiller offers flexibility without compromising capacity—capable of handling whole chickens, turkey breasts, salmon fillets, and more. Its temperature regulation capability ensures uniform cooling, enhancing product integrity and safety. Designed with user-friendly features such as automated cleaning processes, it facilitates maintenance alongside an optional Clean-in-Place (CIP) system. Available in robust material options to suit various operational environments, it efficiently meets the stringent demands of food safety and quality compliance.

Benefits

  • Increases production efficacy with reduced processing footprint or enhanced capacity options.
  • Ensures consistent product quality through uniform temperature regulation.
  • Minimizes labor costs with automated cleaning systems.
  • Protects product integrity by preventing floating and ensuring submersion.
  • Enhances operational safety and hygiene with optional CIP technology.
Applications
Seafood,Meat,Poultry
End products
Tilapia filets,Salmon fillets,Chicken thighs,Whole chickens,Shrimp,Turkey drumsticks,Crab meat,Turkey breasts,Chicken wings
Steps before
Poultry processing,Cleaning,Deboning,Pre-chill preparation
Steps after
Post-chilling inspection,Cutting,Portioning,Packaging
Input ingredients
whole chicken,turkey,fish,poultry meat
Output ingredients
chilled chicken,chilled turkey,chilled fish,processed poultry
Capacity
30% increased capacity
Space-saving design
30% reduced footprint
Footprint size
8’ to 12’ in diameter,95’ in length,10’11” to 14’11” in height
Temperature regulation
Consistent temperature throughout processing
Submersion method
Birds fully submerged
Water level management
Improved water levels
Cleaning system
Automated cleaning (CIP technology)
Automation
Automated cleaning system
Versatility
Used for chicken,turkey,and fish processing
Space-saving design
30% footprint reduction
Batch vs. continuous operation
Continuous
Temperature regulation
Consistent temperature throughout processing
Product submersion
Full submersion with natural flow
Cleaning method
Automated CIP
Capacity flexibility
Traditional or increased bird capacity by 30%
Production line integration
Designed to enhance throughput efficiency
Automation level
PLC controlled
Durability and reliability
Improved product safety and reduced damage
Versatility
Suitable for chicken,turkey,and fish
Abrasion resistance
High
Biological compatibility
Food grade safe
Corrosive resistance (e.g. acids)
High
Cleanability
Automated CIP
Machine footprint
8’ to 12’ in diameter,95’ in length,10’11” to 14’11” in height
Space-saving design
Reduces processing footprint by 30%
Auger system
Consistent flow and fully submerged processing
Footprint reduction option
30% less compared to traditional systems
Capacity increase option
30% more whole bird capacity
Footprint Reduction
Up to 30%
Capacity Increase
Up to 30%
Model Size
8’ to 12’ diameter
Height Adjustment
10’11” to 14’11”
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.