Poultry cone deboning line
Maximize throughputs and reduce labor costs with a high-speed deboning line that efficiently extracts high-yield portions from poultry, including wings and breast fillets, while automating labor-intensive tasks.
The Prime Cone Deboning Line from Prime Equipment Group is a cutting-edge solution for efficient poultry processing. Specially designed to automate deboning and portioning, it offers unmatched precision in handling chicken breast fillets, turkey breast fillets, and other deboned poultry parts. This semi-automated system enhances operational throughput, capable of processing at line speeds up to 40 birds per minute, while reducing labor needs typically from 17 to 13 employees. It seamlessly integrates into existing production lines and optimizes ergonomic placement to minimize worker strain. The system excels in energy efficiency with reduced operational costs due to its strategic automation. Constructed with durable materials for longevity, it supports easy maintenance and safe operation. Ideal for food processing companies aiming to boost yield and streamline their poultry line operations.
Benefits
- Optimizes labor efficiency by reducing staffing needs from 17 to 13.
- Increases processing line speed to 40 birds per minute for higher throughput.
- Enhances yield from poultry parts, maximizing product output.
- Improves worker safety by eliminating strenuous tasks through automation.
- Offers layout flexibility with a compact footprint suitable for various facility sizes.
- Applications
- Seafood,Meat,Poultry
- End products
- Chicken breast fillets,Deboned chicken keel cartilage,Turkey breast fillets,Deboned chicken wings,Deboned chicken tenders
- Steps before
- Whole Bird Chilling,Cut-up,Wing Harvesting
- Steps after
- Packing,Freezing,Chilling,Proofing
- Input ingredients
- raw poultry,whole chicken,whole turkey,bird halves
- Output ingredients
- wings,breasts,tenders,keel cartilage
- Processing Line Speed
- 40 BPM
- Line Capacity
- Reduces staffing from 17 to 13
- Automation Level
- Semi-Automated
- Footprint
- Compact
- Yield
- Industry-leading
- Ergonomics
- Optimal
- Labor Efficiency
- Improved
- Safety
- Safe to operate
- Maintenance
- Easy to maintain
- Capital Cost
- Low
- Automation level
- Automated / Semi-Automated
- Operating speed
- 40 BPM vs. 34 BPM
- Staffing reduction
- 17 to 13 workers
- Ergonomics
- Optimal ergonomics
- Labor efficiency
- High
- Line yield improvement
- Industry-leading yields
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Biological compatibility
- Food-grade
- Compact footprint
- Yes
- Machine placement
- Adjacent to cone line for optimal ergonomics
- Discharge method
- Automated portions
- Machine footprint
- Designed for layout flexibility
- Labor efficiency
- Automated vs. manual
- Control panel type
- HMI with user-friendly interface
- Integration possibilities
- Compatible with existing systems
- Ergonomics
- Optimal machine placement
- Footprint size
- Compact for layout flexibility
- Processing line speed
- Up to 40 BPM
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.