Product aligning and stacking solution

Enhance process stability and resource efficiency by integrating precise product alignment and stacking into your production line, ensuring optimal packaging and consistent quality control.

The UB 365 Underleaver from Handtmann is a versatile solution designed for precise product aligning, stacking, and underlay material feeding in food production. Utilizing servo drive technology and precision sensors, it ensures product positioning accuracy and process stability. Ideal for applications ranging from sausages to vegan products, this modular system integrates seamlessly into both processing and packaging lines. With continuous operation capabilities, it optimizes resource usage by employing tailored underlays and allows for simple synchronisation within a networked control system. The machine features a hygienic design for easy cleaning and maintenance, making it suitable for diverse industries while promoting efficiency in material handling.

Benefits

  • Enhances process reliability with precise aligning and stacking, minimizing product waste.
  • Optimizes material use and reduces costs by utilizing custom-sized underlay materials.
  • Improves production efficiency through integrated quality monitoring and error correction.
  • Supports seamless integration and operation with networked control systems for streamlined processes.
  • Maintains high hygiene standards with an open design, ensuring easy cleaning and maintenance.
Applications
Sausage and meat products,Baked goods,Soups,Sauces,Combined products,Vegan and meat substitute,Salads,Pet food,Confectionery,Vegetarian,Stews,Fish and seafood,Dairy products
End products
Chocolate truffles,Fishcakes,Artisanal bread rolls,Grilled sausages,Potato salad packs,Smoked salmon portions,Queso fresco,Beef stew packs,Vegetable soup pouches,Tofu blocks,Hot dog filling,Gummy candies,Tomato sauce jars,Kibble packs,Cream cheese blocks,Vegan patties
Steps before
Grinding,Mixing and massaging,Filling and Portioning,Linking,Tying,Sausage separating,Dosing,Forming and cutting,Co-extruding,Inline grinding
Steps after
Packing,Transfer to a conveyor,Freezing,Ejection to downstream systems,Quality monitoring,Position correction
Input ingredients
grilled cheese,vegan burger,cheeseburger,product underlay material
Output ingredients
aligned products,stacked products,precisely positioned products,products with scaled-down underlays
Automation
Integrated Handtmann control system
Detection type
Shape deviation detection
Alignment capability
Precise alignment for stability
Stacking function
Yes
Material compatibility
Various materials and widths
Footprint
Small
Drive technology
Servo drive with precision sensors
Working mechanism
Underleaver for aligning and stacking
Product alignment
Precision positioning with servo drive technology
Integrated steps
Alignment,stacking,product underlay feeding
Process flow
Continuous
Product detection
Precision measuring sensors
Deviation control
Integrated quality monitoring
Automation level
Central and networked Handtmann control system
Cleaning method
Hygienic machine design
Modular system
Flexible and can be customized
Cleanability
Open,hygienic machine design
Machine footprint
Compact
Control panel type
Central
Discharge method
Conveyor
Feed method
Product underlay material
Material compatibility
Various underlay materials
Control panel type
Handtmann control system
Integration possibilities
Handtmann Line Control
Product underlay material
Customizable in length,different materials and widths
Alignment and stacking functions
Customizable for various product sizes
Deviation detection
Transfer to downstream systems for ejection
Market info
Handtmann is known for its engineering expertise in providing high-quality, tailor-made processing solutions, particularly in the food industry, with a strong reputation for innovation, reliability, and technical support in portioning and filling equipment.