Product unscramblers for industrial automation
Efficiently organize and orient jumbled products for seamless integration with high-speed pick-and-place systems, ensuring accurate and error-free handling across various production lines.
The Cremer product unscrambler is a versatile solution designed for diverse industries such as automotive, medical devices, and food processing. This equipment stands out with its use of multiple cascading vibratory plates and an integrated conveyor belt, ensuring efficient unscrambling, separation, and singulation of solid products like nuts, bolts, syringes, sugar packets, and more. It operates continuously at high speeds to optimize your production line, with processing capabilities adaptable from 4 to 16 product lanes, depending on specific throughput requirements.
Notably, the device reduces downtime with tool-free disassembly and minimal changeover components, promoting ease of maintenance. Cremer’s product unscramblers integrate seamlessly into automated packaging lines and are equipped with outfeed conveyors to enhance pick-and-place robotic operations. Available in stainless steel or painted steel, it offers robust construction and low-noise operation, improving workplace comfort. Additionally, this equipment can be customized to meet specific production needs and offers engineering support to ensure smooth integration.
Benefits
- Increases production efficiency with high-speed product separation and singulation.
- Minimizes maintenance downtime with tool-free disassembly and minimal changeover parts.
- Enhances versatility by accommodating various product sizes and types, from syringes to pouches.
- Improves workplace comfort with low-noise operation.
- Facilitates seamless integration with automated packaging lines, optimizing overall line performance.
- Applications
- Biscuits,Sachets,Medical devices,Automotive hardware,Confectionery,Pouches,Stick packs
- End products
- Syringes,Bolts,Cream-filled biscuits,Nuts,Wrapped candies,Cosmetic sample pouches,Chocolate bars,Sugar packets,Lancets,Tea sachets,Instant coffee sticks
- Steps before
- Loading into hopper,Dosing conveyor transportation
- Steps after
- Pick and place,Packaging,Inspection
- Input ingredients
- jumbled products,clustered products,bulk product,hardware,syringes,lancets,stick packs,sachets,pouches,confectionery,biscuits
- Output ingredients
- separated products,singulated products,oriented products,packaged products
- Number of vibratory plates
- 4 or 6
- Number of product lanes
- 4,6,8,12 or 16
- Nominal frame size
- 400 mm,600 mm or 800 mm
- Frame execution
- Stainless steel or painted steel
- Automation
- Integrated with pick and place systems
- Noise emission
- Low
- Maintenance
- Disassembled without tools
- Working mechanism
- Cascading vibratory plates and conveyor belt
- Integration capability
- Standalone or integrated into automated packaging lines
- Changeover time
- Minimal
- Can be disassembled without tools
- Noise emission
- Low noise
- Product lane options
- 4 to 16 lanes
- Automation level
- Adaptable to pick and place systems
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type suitable
- Hardware,syringes,stick packs,confectionery
- Nominal frame size
- 400 mm,600 mm or 800 mm
- Frame execution
- Stainless steel or painted steel
- Number of vibratory plates
- 4 or 6
- Number of product lanes
- 4,6,8,12 or 16
- Footprint
- Compact and modular design
- Frame execution
- Stainless steel or painted steel
- Integration possibilities
- Standalone or integrated into automated lines
- Changeover and maintenance
- Minimal changeover parts,tool-free disassembly
- Market info
- Cremer is known for designing and manufacturing precision counting machines, particularly in the pharmaceutical and food industries. Their expertise lies in innovative, accurate, and reliable counting solutions for tablets, capsules, and confectionery.