Pure steam generator for pharmaceutical and biotech industries
Ensure optimal steam quality and compliance with stringent pharmaceutical regulations by utilizing advanced control and rapid response capabilities for reliable sterilization processes.
The Industrial Freeze Dryer from TRUKING TECHNOLOGY is engineered to optimize lyophilization in pharmaceutical and biotech manufacturing. Utilizing an advanced refrigeration system, it ensures precise moisture reduction for products like vaccines, insulin, and biological injections. This freeze dryer integrates seamlessly into production lines with its PLC-controlled automation and remote access capabilities, supporting continuous operations. With a substantial processing capacity, it handles a diverse range of applications including ampoule and pre-filled syringe production. Energy efficiency is a key feature, employing optimized motor control to reduce power consumption. Constructed from high-grade stainless steel, it offers excellent corrosion resistance and meets stringent GMP and FDA standards. Additionally, a built-in CIP system simplifies maintenance, ensuring fast and effective contamination-free cleaning. The unit is customizable with engineering support available for tailored chamber sizes and control settings.
Benefits
- Enhances production efficiency with precise moisture control for high-quality end products.
- Minimizes operating costs through energy-efficient motor control.
- Complies with GMP and FDA standards, ensuring reliable pharmaceutical manufacturing.
- Streamlines cleaning processes with integrated CIP system for fast turnaround.
- Offers flexibility with customizable configurations to meet specific production needs.
- Applications
- Injectable,Softbag production,Lyophilization production,Traditional chinese medicine,Bfs production,Pre-filled syringe production,Ampoule production,Oral preparation
- End products
- Antibiotic ampoules,Pre-filled epinephrine syringes,Vaccines,Traditional chinese medicine decoctions,Biological injections,Insulin,Oral solution syrups,Herbal extracts,Iv fluid softbags
- Steps before
- Purification,Extraction,Concentration,Reaction,Crystallization
- Steps after
- Sterilization,Packing,Inspection,Leakage Testing,Tablet Pressing
- Input ingredients
- raw materials,pharmaceutical ingredients,bulk liquids,sterile components,biological substances,water
- Output ingredients
- lyophilized products,ampoules,pre-filled syringes,soft bags,oral liquids,pure steam,diagnostic reagents,large volume oral liquids
- Pure Steam Reaction Time
- <30 seconds
- Pressure Control Deviation
- ±5%
- Waste Discharge Efficiency
- 2-8%
- Pure Steam Pressure Adjustment
- 2–5 bar
- Control System
- Industrial PC
- Compliance
- 21 CFR Part 11
- Automation level
- Industrial PC control
- Energy efficiency
- Efficient utility consumption
- Cleaning method
- CIP/SIP
- Batch vs. continuous operation
- Batch / Inline Continuous
- Pressure Control
- Variable pressure online adjustment
- Temperature Control
- State of art pressure and temperature control with deviation range of ±5%
- Startup time
- Less than 30 seconds
- Control panel type
- Industrial PC
- Control Panel Type
- Industrial PC Control
- Compliance
- 21 CFR Part 11
- Pressure Control
- 2-5 bar
- Temperature Control
- ±5% deviation
- Remote Access
- Available
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.