Purified water generation system for pharmaceutical applications

Ensure consistent water purity for critical drug formulations using a system that integrates filtration, reverse osmosis, and electrodeionization, maintaining optimal water quality standards for safe and reliable production processes.

The Purified Water Generation System by Fabtech is engineered to deliver high-quality, USP-grade purified water essential for biopharmaceutical and healthcare production lines. Utilizing a combination of pre-filtration, reverse osmosis, ultrafiltration, and electrodeionization, this system ensures consistent water purity for applications like insulin production and parenteral solutions. It features sanitary design in compliance with USFDA, WHO, and cGMP standards, with customizable configurations including chemically and hot water sanitizable options for robust integration into existing operations. Automation capabilities vary from semi-automatic to fully automatic, with validated interlocks, ensuring seamless operation and minimized downtime. The system supports high-capacity operations with high-quality electropolished vessels and field piping, optimizing energy use and reducing maintenance thanks to a closed-loop design that prevents biofilm formation. With detailed validation document dossiers, Fabtech provides comprehensive engineering support for tailor-made solutions compliant with industry-specific regulations.

Benefits

  • Ensures consistent high-purity water supply for critical pharmaceutical and biotech applications.
  • Minimizes operational costs with efficient energy and water usage due to advanced filtration methods.
  • Reduces contamination risks with sanitary design and closed-loop piping system.
  • Enhances production reliability with automation options tailored to specific processing needs.
  • Meets stringent industry standards for compliance, ensuring regulatory adherence and certification ease.
Applications
Biopharmaceuticals,Pharmaceutical and healthcare,Liquid formulations
End products
Vaccines,Nutritional supplements,Insulin,Monoclonal antibodies,Respiratory therapy solutions,Parenteral solutions,Eye drops,Oral liquid medications
Steps before
Water Pre-treatment,Filtration,Reverse Osmosis,Ultrafiltration,Electrodeionization
Steps after
Distribution,Sterilization,Quality Assurance,Packaging
Input ingredients
raw water,untreated water
Output ingredients
USP grade water,purified water
Automation
Automatic/semi-automatic
Sanitization Method
Chemically Sanitizable Reverse Osmosis,Hot water Sanitizable Reverse Osmosis
Skid Configuration
Standard/reduced
Conductivity
Consistent
Biological Control
Biofilm formation prevention
Piping System
Closed loop
Field Piping
ASME BPE grade,fully drainable and integrated with zero dead leg valves
Orbital Welding
High quality with boroscopy and videoscopy
Pre-Filtration
RO + UF + EDI
Automation level
Automatic / Semi-automatic
CIP/SIP
Chemically Sanitizable Reverse Osmosis (CSRO) and Hot water Sanitizable Reverse Osmosis (HSRO)
Batch vs. continuous operation
Continuous
Cleaning method
CIP
Biofilm control
Default return loop velocity design
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Machine footprint
Standard/reduced skids
Tank shape and size
Electropolished vessels
Feed method
Prefiltration + RO
Discharge method
Closed loop piping system
Control panel type
Automatic/semi-automatic variants
System Configuration
Customisable
Sanitization Type
Chemically Sanitizable Reverse Osmosis (CSRO) / Hot water Sanitizable Reverse Osmosis (HSRO)
Variants
Automatic / Semi-automatic
Skid Design
Standard / Reduced
Piping Internals
Electropolished
Field Piping
ASME BPE grade
Return Loop Velocity Design
Default for biofilm formation control
Market info