Quench cooler for industrial gas cooling
Effectively manage high-temperature industrial gases with precision cooling that minimizes emissions and enhances safety, making it crucial for operations handling exhaust and process gases.
The GEA-Quenche-EC from GEA is an industrial quench cooler designed to address the challenges of cooling high-temperature exhaust gases in sectors like chemical, environmental, and metal processing. It operates through a robust mechanism involving an open vessel where liquid is sprayed to interact with rising gas streams, lowering the gas to its adiabatic saturation temperature while facilitating the separation of impurities like arsenic and lead.
This system serves critical roles in emission control by pre-cooling gas streams destined for scrubbers and wet electrostatic precipitators, ensuring efficient heat management and pollutant reduction. With applications in industries handling exhaust gases, it assists in producing cleaner emissions and byproducts like scrubber waste and condensed impurities.
The GEA-Quenche-EC supports continuous and manual operations, enhancing its versatility in various environments. Built from heat and corrosion-resistant materials such as SiC, it withstands aggressive conditions, extending its longevity and performance reliability. Engineered with a brick-lined casing and open cross-section design, the cooler minimizes clogging risks and ensures efficient cooling under high-fluorine environments. Emergency water system and standby pump features provide operational security, making it a comprehensive solution for modern emission control needs.
Benefits
- Enhances emission compliance by effectively cooling and conditioning high-temperature gases.
- Reduces operational risks with a robust design that minimizes clogging and manages aggressive environments.
- Supports energy efficiency through its optimized cooling process, lowering operational costs.
- Provides operational flexibility with continuous and manual operation capabilities.
- Increases system longevity and reliability using heat and corrosion-resistant materials.
- Applications
- Industrial gases,Emission control,Industrial process gases,Environmental management,Exhaust gases,High temperature gases
- End products
- Quenched gas emissions,Condensed impurities like arsenic and lead,Exhaust gas ash,Industrial soot,Scrubber waste,Precipitated dust,Flue gas desulfurization byproducts
- Steps before
- Exhaust gas emission,Incineration,Melting,Drying
- Steps after
- Scrubbing,Wet electrostatic precipitation,Condensation,Fine dust separation
- Input ingredients
- high temperature exhaust gases,exhaust gas from incinerators,melting furnaces exhaust,converter exhaust,drying furnaces exhaust,scrubbing liquor,hot gas
- Output ingredients
- cooled exhaust gases,saturation temperature gas,cooled gas stream,condensed impurities
- Cooling medium
- Water
- Cooling Method
- Spray cooling
- Material construction
- Heat and corrosion resistant materials,e.g. SiC
- Retention time
- Long gas retention time
- Gas cooling
- Adiabatic saturation temperature
- Design Type
- Open cross section
- Emergency system
- Standby pump,Emergency water system
- Working mechanism
- Counter-current gas-liquid contact
- Cooling method
- Water spraying to saturation temperature
- Gas retention time
- Long
- Separation capability
- Fine dust and impurity condensation
- Corrosion resistance
- Heat and Corrosion Resistant Materials,e.g. SiC
- Heat resistance
- Heat and Corrosion Resistant Materials,e.g. SiC
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Material
- Heat and corrosion resistant,e.g. SiC
- Casing
- Brick-lined with special bricks at dry-wet zone interface
- Addition
- Additional carbon bricks for high fluorine content
- Design
- Open cross-section design
- Type
- Open vessel with liquid spray system
- Material of Construction
- Heat and Corrosion Resistant Materials,e.g. SiC
- Brick-lining Material
- Special Bricks,Carbon Bricks
- Spray Nozzle Configuration
- Customizable Layout
- Emergency Water System
- Standby Pump Included
- Interface Design
- Open Cross Section
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.