Rack presentation and de-stacking system
Optimize your cheese and snack production with a high-speed de-stacking system that enhances efficiency in handling racks, ensuring seamless integration into continuous operations.
The Presentation Robot PRO 2 by ALPMA Alpenland Maschinenbau GmbH revolutionizes material handling in dairy and food processing environments. This high-speed automated system is engineered for seamless de-stacking, stacking, and presenting of racks, making it ideal for handling cheese racks, mozzarella, tofu blocks, and various snacks. With a performance of up to 5 de-stacking cycles per minute, the PRO 2 optimizes continuous operations to enhance productivity by up to 20%. Designed for integration into existing production lines, it features PLC control for precise operations and remote monitoring. This equipment is particularly beneficial for cheese manufacturers and dairy industries aiming to increase efficiency in processing lines while maintaining adaptability across product varieties such as semi-hard cheeses, paneer, and plant-based alternatives. Constructed with durable materials suitable for high-speed, continuous use, it ensures reliable performance with minimal maintenance needs, perfectly aligning with the rigorous standards of food production environments.
Benefits
- Enhances operational efficiency by increasing productivity up to 20% with continuous de-stacking cycles.
- Reduces labor costs through automated handling and precise PLC control.
- Integrates seamlessly into existing production lines, accommodating various cheese and snack products.
- Minimizes maintenance requirements with durable construction for prolonged high-speed usage.
- Optimizes space utilization with compact design and high stack height capability.
- Applications
- Snacks,Cheese,Semi-hard cheese,Plant-based products,Soft cheese,Racks,Tofu,Hard cheese,Dairy products,Paneer
- End products
- Feta,Mozzarella,Havarti,Asiago,Snack cubes,Emmental,Paneer blocks,Brie,Blue cheese,Gouda,Plant-based cheese alternatives,Cheddar cheese,Cheese racks,Tofu blocks
- Steps before
- Rack loading,Positioning of racks
- Steps after
- Manual removal,Further processing,Packaging
- Input ingredients
- stack of racks,rack feed
- Output ingredients
- de-stacked racks,presenter,feeder
- De-stacking cycles
- max. 5 cycles/min
- Rack size
- max. 1200 x 600 mm
- Stack height
- max. 2200 mm
- Productivity increase
- up to 20%
- Nominal performance
- 80 cycles/min
- De-stacking mechanism
- Automated
- Operating speed
- Max 5 de-stacking cycles/min
- Stacking capability
- Up to 2200 mm stack height
- Productivity increase
- Up to 20% with 80 cycles/min
- Rack size compatibility
- Max 1200 x 600 mm
- Operation type
- Continuous operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Depends on configuration
- Stack height
- Max. 2200 mm
- Format range
- Rack max. 1200 x 600 mm
- Discharge method
- Presenter or feeder for manual removal
- Control panel type
- Touchscreen HMI
- Integration possibilities
- Compatible with existing automation systems
- Rack size compatibility
- Customizable for various sizes
- Automation level
- Semi-automatic / Fully-automatic
- Market info
- ALPMA Alpenland Maschinenbau is known for specializing in manufacturing cutting-edge machinery and processing equipment for the cheese and dairy industry, holding a strong reputation for innovation, quality, and highly engineered-to-order solutions globally.