Real-time packaging process tracking solution
Achieve seamless connectivity and control across your packaging processes with real-time data integration and monitoring, optimizing efficiency and precision in demanding production environments.
ULMA Packaging’s Smart Machines offer unparalleled integration, connectivity, and control in food packaging lines. These machines specialize in synchronizing packaging processes such as flow packing, thermoforming, and tray sealing across various applications, from sliced cooked ham to caramel-filled chocolates. Leveraging UPC 4.0 and Rockwell control platforms, they provide seamless MES and ERP system integration for efficient recipe management and real-time monitoring. The system supports high-speed, continuous operation, ensuring rapid throughput and optimizing production line efficiency with detailed OEE analysis. With secure VPN connectivity and remote monitoring, you achieve robust data privacy while maintaining streamlined operations. Customization options cater to different materials and configurations to meet specific processing demands, backed by ULMA’s advanced engineering support.
Benefits
- Enhances production efficiency with real-time data monitoring and OEE analysis.
- Streamlines operations through seamless MES/ERP integration for centralized control.
- Ensures data security with encrypted VPN connections and certified access protocols.
- Customizable setup to meet specific industry requirements, optimizing line performance.
- Reduces maintenance costs through scheduled preventive tasks and remote diagnostics.
- Applications
- Biscuits,Bakery,Meat,Confectionery,Produce,Poultry
- End products
- Artisan sourdough bread,Pre-washed salad mixes,Fresh chicken drumsticks,Chocolate chip cookies,Sliced cooked ham,Caramel-filled chocolates
- Steps before
- Batch control preparation,Recipe uploading,Equipment setup,Material procurement
- Steps after
- Packaging,Product quality control,OEE monitoring,Consumption analysis
- Input ingredients
- batch data,recipe changes,third-party equipment data,OEE data,MES and ERP system data,energy consumption data,compressed air,gas,film consumption data,production information,event logs,configuration data
- Output ingredients
- packaged products,real-time batch control,OEE reports,performance analysis,efficient production data,Downtime troubleshooting,Recipe management and changes,Quality control information,Integration data with MES / ERP / SCADA systems,Consumption analysis reports,Secure data connection
- Connectivity
- MES / ERP / SCADA
- Control System
- UPC 4.0 / Rockwell / Xdevice
- Data Security
- Secure VPN / Certificate-based encryption
- Energy Consumption Monitoring
- Electricity,compressed air,gas,film
- Equipment Integration
- Integration with peripheral devices
- Event Logging
- Log event recorder system
- Line Control Functionality
- Start-up/shutdown / Recipe changes
- OEE Monitoring
- Real-time efficiency data
- Preventive Maintenance
- Smart scheduler / Task monitoring
- Production Tracking
- Real-time monitoring / Incident tracking
- Recipe Management
- Centralised / SKU and barcode enabled
- Secure Connectivity
- Secure server infrastructure / RSM
- Smart Backup
- Automatic data backup
- User Interface
- HMI / MyULMA customer portal
- Connectivity
- MES / ERP Integration
- Integration capability
- Third-party equipment compatibility
- Automation level
- SCADA / PLC
- Batch control
- Real-time batch control
- Recipe management
- Automatic recipe change
- Data security
- Secure VPN connection
- Line control functionalities
- Startup/shutdown / recipe changes
- OEE monitoring
- Real-time efficiency data
- Event logging
- Log event recorder and analyzer
- Smart Backup
- Automatic backup of machine data
- Consumption analysis
- Energy and material consumption measurement
- Preventive maintenance
- Smart maintenance task scheduler
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control Panel Type
- UPC 4.0 / Rockwell / Xdevice
- Compact Footprint
- Yes
- Discharge Method
- Network-connected machines
- Control Panel Type
- UPC 4.0 / Rockwell / Xdevice HMI
- Integration Possibilities
- MES/ERP Connectivity
- Peripheral Device Integration
- Encoders,Gas Analyzers,Labelling Machines
- Recipe Management
- Custom SKU / Barcode Integration
- Data Security Features
- Secure VPN / Certificate Based Encryption
- Remote Access Control
- Fully Customizable Access Control
- Event Logging
- Custom Event Analysis
- OEE Monitoring
- Custom Efficiency Indicators
- Backup Solutions
- Automatic / Customizable Backups
- SOP Viewer
- Custom SOP Creation
- Consumption Measurement
- Custom Consumption Analysis
- Maintenance Scheduling
- Customizable Maintenance Tasks
- Market info
- ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.