Reciprocating compressors for process gases Api 618

For efficient compression of process gases, this advanced reciprocating compressor offers long-lasting operation and minimizes lifecycle costs, making it indispensable in demanding industrial environments.

The BORSIG ZM API 618 reciprocating compressors are engineered to provide efficient gas compression solutions for industrial producers in sectors such as petrochemicals, oil and gas, and energy. Built to withstand continuous, high-speed operations, these compressors boast a robust design compliant with the API 618 standards, ensuring reliability and performance. They support various gases, including hydrogen, ethylene, and hydrocarbons, making them suitable for producing ammonia, methanol, polyethylene, and more. Available in horizontal or vertical configurations, these compressors feature lubricated or non-lubricated cylinders and are driven by electric motors, gas engines, or steam turbines. With a power capacity of up to 21,000 kW and discharge pressures reaching 1,000 bar, they seamlessly integrate into existing production lines, offering assembly, commissioning, and modernization services. The compressors also include advanced control systems for enhanced operation and reduce life cycle costs with features like high wear resistance. Rugged material options ensure compatibility with harsh industrial environments, while optional customization and engineering support cater to specific application requirements.

Benefits

  • Ensures operational reliability with continuous performance under high-speed conditions.
  • Reduces maintenance costs through advanced wear-resistant construction.
  • Customizable configurations improve adaptability to specific industrial applications.
  • Enhances production efficiency with high power and pressure capacities.
  • Facilitates seamless integration with existing systems through comprehensive installation and modernization support.
Applications
Fuel gas,Ethylene oxide/ethylene glycol,Hydrocarbons,Monomers,Ethylene,Process gases,Propylen,Nitrogen,Hydrogen
End products
Polyethylene,Xylene,Methanol,Ammonia,Nylon,Polypropylene,Styrene,Aniline,Benzene,Synthetic fuels,Acetic acid,Ethylene glycol,Toluene,Polyvinyl chloride,Fertilizers,Ethylene oxide,Hydrogen peroxide,Butadiene
Steps before
Purification,Gas treatment,Pre-compression analysis,Pipeline design
Steps after
Cooling,Control system upgrading,Revamp and modernisation,System integration
Input ingredients
process gases,electric motors,gas engines,steam turbines
Output ingredients
discharge pressure,capacity/flow,power
Capacity/Flow
Up to 115,000 m³/h
Discharge Pressure
Up to 1,000 bar
Power
Up to 21,000 kW
Stroke
Up to 500 mm
Design Standards
API 618 (5th edition),API 11P/ISO 13631
Configuration
Horizontal and Vertical
Drive Type
Electric motors,Gas engines,Steam turbines
Operation Type
Continuous,Lubricated/Non-lubricated
Working mechanism
Reciprocating action
Drive type
Electric motor / Gas engine / Steam turbine
Operational mode
Continuous operation
Lubrication
Lubricated or non-lubricated cylinders
Automation level
Includes control systems
Batch vs. continuous operation
Continuous
Changeover time
N/A
CIP/SIP
N/A
Abrasion resistance
High
Corrosive resistance (e.g. acids)
High
API 618 compliance
5th edition
Cylinder Design
Horizontal/Vertical
Compressor Design
Boxer
Stroke Length
(… 500) mm
Number of Cranks
4/6
Drive Type
Electric/Gas/Steam
Integration with auxiliary equipment
Turnkey solutions
Market info
BORSIG is known for its expertise in manufacturing high-quality industrial engineered-to-order (ETO) equipment, including pressure vessels, heat exchangers, and compressors, with a strong reputation for engineering excellence and reliability in the petrochemical and chemical industries.