Robotic packaging integration for automated systems
Enhance your production line efficiency with seamless robotics integration, streamlining labor-intensive packaging processes while maintaining product integrity across diverse applications.
The Integrated Robotic Packaging and Palletizing System from Viking Masek, in partnership with IAS, Inc., enhances your production line with seamless automation and versatility. Specially designed for contract packagers and high-volume manufacturers, it efficiently handles a variety of product types, including solids, liquids, powders, and granules. The system employs synchronized robotics for precise package handling and stacking, ensuring streamlined operations across industries such as food, beverage, pharmaceutical, and more.
This system supports a diverse range of end-products—from granola bars to surgical masks—with typical processing throughput tailored to your specifications. Its PLC-controlled automation offers remote monitoring, optimizing labor costs and boosting operational efficiency. Built for energy efficiency, it reduces power consumption through intelligent motor control. Constructed from durable stainless steel, the equipment resists corrosion and complies with industry standards such as GMP and FDA regulations.
Maintenance is simplified with an integrated CIP system, reducing downtime and ensuring product safety. Viking Masek provides full customization and engineering support, allowing for tailored configurations to meet unique operational demands, enhancing both flexibility and production output.
Benefits
- Increases efficiency with precise robotic handling, reducing operational bottlenecks.
- Lowers labor expenses through comprehensive automation and remote monitoring.
- Enhances production flexibility, accommodating diverse product types seamlessly.
- Complies with industry standards, ensuring product quality and safety.
- Minimizes energy consumption with smart motor optimization.
- Applications
- Contract packaging,Treats,Medical devices,Snacks,Bakery,Cheese,Organic foods,Medical testing kits,Fish,Liquids,Food,Fresh fruit,Non-food products,Beans,Supplies,Pills,Cannabis,Capsules,Powders,Candy,Pasta,Pet food,Individual quick frozen (iqf),Nuts,Natural,Rice,Health,Cereal,Beverage,Meat,Coffee,Vegetables,Poultry,Medical
- End products
- Dog biscuits,Spaghetti,Bottled water,Protein shakes,Vitamin supplements,Flour sachets,Potato chips,Fruit juice,Chicken nuggets,Jasmine rice,Latex gloves,Apple slices,Kidney beans,Granola bars,Frozen peas,Coffee beans,Cheddar cheese,Fish fillets,Quinoa,Ibuprofen tablets,Cornflakes,Roasted almonds,Sourdough bread,Organic yogurt,Surgical masks,Cat treats,Cbd gummies,Gel capsules,Carrot sticks,Chocolate bars,Covid-19 test kits
- Steps before
- Design,Engineering,Customization
- Steps after
- Palletizing,Cartoning,Packing,Packaging Line Integration,Maintenance
- Input ingredients
- packaging materials,pouches,cartons,bags,premade pouches,vertical form fill seal materials,stick packaging materials,horizontal flow wrappers materials,feed materials for packaging
- Output ingredients
- packaged products,sealed pouches,filled cartons,bagged products,packaged foods,packaged beverages,packaged liquids,packaged snacks,packaged health products,packaged non-food products
- Automation
- Robotic/PLC-controlled
- Speed
- Varies by model and application
- Capacity
- Customizable based on needs
- Accuracy
- Depends on the application
- Bag type
- Pouch/Doypack/Pillow
- Changeover time
- Optimized through automation
- Motion type
- Intermittent/Continuous
- Palletizing
- Robotic
- Packaging format
- Vertical Form Fill Seal/Flow Wrappers
- Machine integration
- Turnkey Integrated Solutions
- Cooling/Cooling time
- As per product requirement
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Industries applicable
- Food,Beverage,Health,Medical
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- Seamless integration with existing systems
- Modular design
- Addable components for system expansion
- Robotic component customization
- Custom configurations for specific applications
- Machine size customization
- Customizable to fit space constraints
- Market info
- Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.