Rotary filler for optimized production processes

Streamline your fill and seal process with precise timing control and enhanced productivity for diverse liquid, solid, and powder products.

The Fill Seal R12 and S12 from ILPRA Benelux are cutting-edge rotary fill seal machines that streamline packaging operations across multiple industries. Featuring servoguided workstations, the R12 improves productivity with precise control over each processing phase, while the S12 offers a simplified, customizable alternative. These machines fill and seal a wide variety of solid, liquid, and powder products, accommodating demands from food to cosmetics manufacturing.

Engineered for integration into high-speed, continuous production lines, the R12 and S12 support versatile packaging needs with capabilities in MAP (Modified Atmosphere Packaging), vacuum sealing, and gas flushing. The R12 ensures high autonomy thanks to its automatic container feed and large storage capacity, while simple mold changes minimize downtime, enhancing operational efficiency.

These machines accommodate diverse product dimensions, with a cup diameter of up to 170 mm and 6 cups per cycle. Their robust construction, demonstrated by their weight—1050 kg for the R12 and 2900 kg for the S12—ensures durability and reliability. The R12’s PLC control and optional UVC disinfection, laminar flow hoods, and CIP systems emphasize hygiene and product integrity while adhering to stringent industry standards.

With optional features like inkjet printers for detailed labeling and various dosing systems, ILPRA’s Fill Seal machines are engineered for precision and adaptability, making them a valuable asset for any processing or packaging department looking to enhance their production capabilities.

Benefits

  • Enhances production efficiency with precise, servo-guided timing control.
  • Minimizes downtime through quick mold changes and continuous operation capabilities.
  • Ensures product safety with optional UVC disinfection and laminar flow hoods.
  • Versatile integration across industries with adaptable packaging configurations.
  • Preserves product quality with MAP and vacuum sealing options.
Applications
Sauces,Snacks,Pet food,Meat,Fruits,Cosmetics,Cold cuts,Ready-to-eat meals,Flour-based products,Dressings,Vegetables,Poultry,Medical,Yogurt,Baby food,Dairy products,Fish,Powders
End products
Infant formula,Salami slices,Sliced turkey breast,Greek yogurt,Potato chips,Foundation,Tomato ketchup,Caesar dressing,Diced carrots,Protein powder,Lipstick,Cheddar cheese,Fish fillets,Pancake mix,Microwaveable lasagna,Smoked salmon,Band-aids,Mixed fruit cups,Canned dog food
Steps before
Filling,Container Loading
Steps after
Sealing,Labeling,Packing,Sterilization
Input ingredients
pre-filled containers,containers,ingredients for filling,packaging film,trays
Output ingredients
sealed packages,MAP packaging,vacuum-sealed containers,gas flushed packages,finished packaged goods
Dimensions
191 x 162 x h 232 cm (R12),240 x 223 x h 232 cm (S12)
Weight
circa 1050 Kg (R12),circa 2900 Kg (S12)
Electric Power (Lid)
8.5 kW (R12),10.5 kW (S12)
Electric Power (Film)
8 kW (R12)
Pots per cycle
Up to 6
Ø Max Cups (Lid)
160 mm
Ø Max Cups (Film)
170 mm
Max height Cup
170 mm
Automation
Servo-controlled workstations
MAP Packaging
Available
High capacity storage
Available
Simplified mould change
Available
Dosing systems
Volumetric,timed,drawer,flowmeter
Laminar Flow Hood
Available
CIP Clean-In-Place System
Available
Inkjet
Available for additional packaging information
Working mechanism
Rotary table with servo-controlled stations
Batch vs. continuous operation
Continuous
Clean-in-Place (CIP)
CIP system available
Mold changeover
Simplified mold change system
Automation level
Servo-controlled
Capacity
Up to 6 pots per cycle
Filling method
Volumetric / Timed / Flowmeter
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Machine Footprint
Fill Seal R12
Machine Footprint
Fill Seal S12
Weight
Fill Seal R12
Weight
Fill Seal S12
Max Cup Diameter (Lid)
160 mm
Max Cup Diameter (Film)
170 mm
Max Cup Height
170 mm
Control panel type
PLC
Market info
ILPRA is known for manufacturing innovative packaging machines, specializing in tray sealers, thermoformers, and filling machines. They have a strong reputation for reliable and advanced technology catering to the food, medical, and industrial sectors.