Rotary sifter for bulk material preparation
Ensure precise material preparation and protect downstream processes by integrating high-performance rotary sifting for effective separation and size reduction in continuous operations.
The RS Rotary Sifter from Zeppelin Systems is a robust solution designed for the efficient sifting and separation of bulk materials such as flour, starch, and plastic pellets across industries including food, plastics, and chemical processing. This equipment stands out with its compact design and dual-bearing construction, which ensures longevity and low vibration during continuous high-speed operations.
Employing a customizable sifter drum, available in mesh sizes from 0.25 mm to 8 mm, it efficiently removes foreign materials and optimizes particle size distribution. The RS Rotary Sifter integrates seamlessly into both pressure and vacuum pneumatic conveying systems, operating effectively under conditions ranging from -0.4 bar to 0.8 bar overpressure.
Fabricated with food-grade materials and certified compliant with EHEDG guidelines, it particularly excels in food industry applications, maintaining product safety and quality. Its automatic sifter drum monitoring feature (Screen-D-Tect) provides real-time detection of wear, preventing production disruptions. The optional ATEX-compliant version is suitable for hazardous areas, ensuring operational safety.
Maintenance is straightforward, with easy access for cleaning and drum replacement, minimizing downtime. Engineered for durability, the RS Rotary Sifter is an essential technology for ensuring product quality and process efficiency in demanding industrial environments.
Benefits
- Enhances product quality by effectively removing contaminants and ensuring consistent particle size.
- Minimizes maintenance time with tool-free sifter drum replacement and easy cleaning access.
- Prevents production disruptions with real-time monitoring of sifter drum integrity.
- Adapts to various operational needs with customizable drum sizes and configurations.
- Ensures safety in hazardous environments with optional ATEX compliance.
- Applications
- Raw materials,Bulk material,Food industry,Plastics,Carbon black
- End products
- Sugar,Flour,Starch,Raw sugar,Bulk chemicals,Carbon black powder,Masterbatch,Grain powders,Plastic pellets
- Steps before
- Screening,Material Handling,Bulk Material Preparation
- Steps after
- Material Conveying,Final Processing,Product Packaging
- Input ingredients
- bulk material,foreign bodies,coarse material,product lumps,raw materials
- Output ingredients
- sifted material,cleaned material,verified grain size,processed material,fine material,removal of foreign bodies
- Pressure Range
- -0.4 bar to 0.8 bar (g)
- Temperature Resistance
- -20 to +80°C
- Mesh Size
- 0.25 mm to 8 mm
- Overpressure Operation
- Up to 0.8 bar
- Sifter Drum Material
- Polyester or VA stainless steel
- Food Safety
- EHEDG guidelines,BG regulations
- Automatic Sifter Drum Monitoring
- Screen-D-Tect
- ATEX Certification
- Zone 21 or 22 suitability
- Cleaning Method
- Easy to clean and inspect
- Sealing Gas Unit
- Standard feature
- Integration
- Pneumatic pressure and/or vacuum conveying systems
- Coarse Material Monitoring
- Coarse material fill-level monitoring
- Automatic Cleaning
- Optional feature
- Maintenance
- Durable and low-maintenance
- Design Pressure
- 0.8 bar (g)
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- Yes
- Cleanability
- Easy to clean
- Complies with EHEDG guidelines
- Corrosive resistance (e.g. acids)
- Stainless steel construction for corrosion resistance
- Density/particle size
- 0.25 mm to 8 mm mesh size
- Biological compatibility
- Food-grade compliant components
- Use
- Pre-sifter,final sifter,inline sifter
- Industry
- Food,plastics,carbon black industries
- ATEX certification
- Directive 2014/34/EU
- Food safety standards
- BG regulations
- Sifter drum material
- Polyester / VA stainless steel
- Sifter drum type
- Plastic sifter / Perforated plate / Slotted sifter
- Machine footprint
- Compact
- Inspection openings
- Side of sifter
- Pressure range
- -0.4 bar to 0.8 bar (g)
- Temperature resistance
- -20 to +80°C
- Sifter drum mesh size
- 0.25 mm to 8 mm
- Sifter Drum Material
- Polyester / VA Stainless Steel
- Mesh Size
- 0.25 mm to 8 mm
- Sifter Drum Type
- Slotted / Perforated Plate / Plastic
- Sealing Rings
- Additional for high-pressure sealing
- Optional Monitoring System
- Screen-D-Tect
- Sifter Drum Cleaning
- Automatic Blow-off System
- Pressure Operation
- Up to 0.8 bar overpressure
- ATEX Zone Suitability
- Zone 21 / Zone 22
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.