Sachet packaging lines for pharmaceuticals

Optimize your pharmaceutical production with high-speed sachet packaging lines that deliver precision, versatility, and efficiency. These systems handle diverse product types, seamlessly integrating counting, stacking, and cartoning processes for streamlined operations and impeccable packaging standards.

The Sachet Packaging Line for Pharmaceuticals from Universal Pack offers an integrated solution designed specifically for pharmaceutical, nutraceutical, and cosmetic industries. With over 50 years of experience, Universal Pack delivers a customized line that excels in high-speed packaging of powders, granules, viscous liquids, and tablets. This line seamlessly integrates sachet filling, counting, stacking, and cartoning into a single automated process, ensuring precise dosing and efficient throughput. Equipped with patented systems, it provides flexibility in sachet orientation and carton types, supporting operations with either pre-glued or flat blank cartons. The line is PLC-controlled, facilitating easy integration and remote monitoring, and includes serialization and aggregation features to comply with regulatory standards, such as GMP and FDA. Designed for energy efficiency and minimal maintenance, the line offers user-friendly operation with a Clean-In-Place (CIP) system to maintain cleanliness and hygiene standards. Universal Pack also offers engineering support to tailor the system to specific production needs, ensuring compatibility with existing production lines and third-party equipment.

Benefits

  • Increases operational efficiency by integrating counting, stacking, and cartoning processes.
  • Enhances flexibility and reduces changeover time with tool-free format adjustments.
  • Ensures compliance and traceability with built-in serialization and aggregation capabilities.
  • Reduces human error and labor costs with single-operator management.
  • Optimizes space and resources with a compact, fully-integrated system design.
Applications
Supplements,Chemical powders,Pharmaceuticals,Viscous,Pharmaceutical tablets,Nutraceuticals,Granules,Infusions,Cosmetics,Chemical tablets,Sweets,Spices,Powders,Seasonings,Tea,Liquids
End products
Protein powder granules,Cough syrup sachets,Paracetamol sachets,Gummy vitamins,Loose leaf tea sachets,Fish oil supplements,Cinnamon stick sachets,Cosmetic cream sachets,Collagen granules,Vitamin c effervescent tablets,Electrolyte powder sachets,Sugar-coated tablets,Herbal infusion sachets,Sachets of sprinkles,Sachets of dry rubs,Herbal supplement sachets,Antacid suspension sachets
Steps before
Product formulation,Blending,Homogenization
Steps after
Cartoning,Leaflet insertion,Weight check,Tamper evident labeling,Serialization,Aggregation,Track and trace
Input ingredients
pharmaceutical powders,liquids,granules,viscous materials,pastes,tablets,suppositories,seeds,herbs,wipes,swabs
Output ingredients
sachet packaging,pre-glued carton packaging,flat blank carton packaging,stacked sachets,multi-level cartoning,side-loaded sachets,top-loaded sachets
Automation
Fully automated
Sachet Dimensions
Customizable
Dosing Accuracy
High Precision
Counting and Stacking
Customizable
Cartoning Speed
High Efficiency
Piston Pump
For liquid/semi-liquid/viscous products
Flowmeter
For liquid/semi-liquid products
Sachet Feeding System
Patented Technology
Multi-level Cartoning
Available
Modular Format Change
Tool-less
Leaflet Insertion
With Presence Check
Checkweighing
Multi-lane
Sachet Placement
On Edge Option
Carton Types Supported
Pre-glued / Flat Blank
Top/Side Loading
Available
Dosing Systems
Auger,Basculating
Packaging Flexibility
Third-party Machinery Integration
User-Friendly Interface
Single Operator Management
Sachet Production
Any Product Type
Placement and Transfer
Flexible
Carton Closing Method
Hot-melt Glue
Automation level
Single operator management
Batch vs. continuous operation
Batch
Cleaning method
CIP / Manual
Changeover time
Modular format change without tools
Energy efficiency
Integrated and Flexible Lines
Integration capability
Third-party machinery integration
Packaging type flexibility
Pre-glued or flat blank cartons
User-friendliness
User-friendly interface
Cartoning method
Side and Top loading
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Machine footprint
Compact
Feed/discharge method
Top loading / Side loading
Control panel type
User-friendly / Integrated
Modular format change
Without tools
Compact footprint
Flexible design
Integration with third-party machinery
Yes
Customized sachet dimensions
Available
Counting and stacking unit customization
Yes
Multi-level cartoning
Patented
Sachet positioning
On edge placement system
Modular format change
Without tools
Dosing system
Customizable according to product characteristics
Market info
Universal Pack is known for designing and manufacturing high-quality, customized packaging machines, specializing in sachet and stick pack technology for various industries, renowned for reliability, innovation, and exceptional customer support.