Sausage production line with in-line cutting system
Efficiently achieve precise portion control and separation in sausage production with this advanced in-line system, reducing non-productive times and ensuring high-speed, consistent output without manual intervention.
The RS 260 and RS 280 from Risco provide an integrated system perfectly suited for large-scale meat processing and sausage production. This servo-driven line combines continuous vacuum filling with automated twisting and cutting, ensuring precise and consistent portioning of sausage products across applications ranging from bratwurst and chorizo to vegan sausages and gourmet pet snacks. Designed for uninterrupted high-speed operation, the system efficiently separates and portions product with minimal manual intervention, optimizing productivity in food production lines. With a capacity to handle casing diameters of 18-42 mm and portioning speeds of up to 700 portions per minute, this equipment supports a variety of user needs. Its advanced automation allows seamless integration into current production setups, facilitating remote monitoring and control through a PLC interface. Crafted from durable materials to ensure longevity and hygiene, the RS 260/RS 280 is engineered for user-friendly maintenance, featuring quick-release mechanisms for easy cleaning and reduced downtime. Risco offers customization options and dedicated engineering support, allowing tailored configurations to meet specific production requirements and compliance with industry standards.
Benefits
- Increases production efficiency with servo-driven, continuous operation.
- Ensures consistent product quality through precise filling and cutting processes.
- Minimizes labor costs with full automation and reduced manual intervention.
- Adapts to diverse product specifications with customizable portion sizes.
- Streamlines integration into existing production lines with PLC-controlled systems.
- Applications
- Ham products,Pet food,Bakery,Mortadella products,Fruit and vegetables,Sausage products,Ground meat,Dairy products,Fish
- End products
- Fish patties,Gourmet pet snacks,Chicken sausage,Bratwurst,Hot dogs,Vegan sausage,Smoked sausage,Sausage rolls,Sliced deli ham,Cheese-filled sausages,Bologna,Meatloaf,Tuna sausages,Boiled ham,Salmon sausages,Meatballs,Pepperoni,Vegetable mash,Italian sausage,Dry pet kibble,Fruit purees,Luncheon meat,Chorizo,Turkey sausage,Salami
- Steps before
- Grinding,Mixing,Casing preparation
- Steps after
- Cutting,Packing,Sealing
- Input ingredients
- sausage casings,meat mixture,casing stick
- Output ingredients
- sausages,linked sausages,formed sausages,neatly sealed sausages
- Product length
- Max 1000 mm
- Portioning speed
- 700 portions per minute
- Casing diameter
- 18-42 mm
- Automation
- Servo-driven
- Working mechanism
- Servo-driven continuous vacuum filler
- Integrated steps
- Twisting unit and in-line cutting system
- Automation level
- Automatic release and movement
- Batch vs. continuous operation
- Inline Continuous
- Portioning speed
- 700 PPM
- Flexibility
- Change product diameter and length
- Precision
- Even portions in weight and length
- Biological compatibility
- Suitable for food contact
- Cleanability
- CIP compatible
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Temperature Resistance
- Up to 135°C
- Compact footprint
- All production steps in a compact line
- Product length
- Max 1000 mm
- Casing diameter
- 18-42 mm
- Control panel type
- Servo-driven
- Discharge method
- Automatic release movement
- Control panel type
- Servo-driven
- Integration possibilities
- In-line cutting system integration
- Product size flexibility
- Changeable product diameter and length
- Market info
- Risco is known for manufacturing industrial equipment, particularly for meat processing and food production. They specialize in innovative vacuum fillers, portioning systems, and stuffing machines, recognized for quality, reliability, and advanced technology in the food processing industry.