Scalder control system for poultry processing
Ensure optimal temperature precision for poultry processing with a system that continuously adjusts steam valves, resulting in consistent, high-quality end products.
The MARS Scalder Control System from JBT offers unmatched precision in maintaining scalder temperatures, making it essential for poultry processors focused on maintaining product quality and consistency. Through continuous steam valve adjustments, it ensures temperatures stay within a tight +/- 0.5-degree range, reducing the risk of yield loss. The system supports multiple tanks with a user-friendly 7-inch touchscreen controller, facilitating easy setup and monitoring. The detailed reporting features provide actionable insights into efficiency and temperature deviations, crucial for optimal processing outcomes. Integrated PLC control enhances automation and supports seamless integration into existing lines, minimizing operational interruptions. Constructed for durability and efficiency, the system is designed for continuous operation, catering to facilities focused on scalability and reliability.
Benefits
- Enhances product consistency by maintaining precise temperature control within +/- 0.5-degree range.
- Improves operational efficiency through continuous, automated steam valve adjustments.
- Reduces labor demands with an intuitive touchscreen controller managing multiple tanks.
- Offers extensive process insights with comprehensive reporting capabilities.
- Seamlessly integrates into existing production lines, minimizing disruption and downtime.
- Applications
- Seafood,Meat,Ready meals,Poultry
- End products
- Chicken nuggets,Roast chicken,Turkey breast,Duck legs,Breaded fish fillets,Ready-to-eat chicken strips,Boneless chicken thighs,Chicken drumsticks,Seafood paella,Meatloaf,Pre-cooked shrimp,Shrimp skewers
- Steps before
- Poultry Processing 1st stage,De-feathering,Pre-scalding cleaning,Water heating setup
- Steps after
- Poultry Processing 2nd stage,Cooling,Chilling,Portioning and Slicing,Packing
- Input ingredients
- poultry,scalder tanks
- Output ingredients
- precisely controlled temperature poultry,optimized picking yield
- Temperature Control Accuracy
- ±0.5 degree
- Scalder Tank Management
- Up to 4 tanks
- Display Type
- 7-inch touchscreen
- Steam Valve Adjustment
- Automatic
- Reporting System
- Comprehensive Event Reports
- Precision Temperature Control
- ±0.5 degree
- Automation Level
- PLC Controlled
- User Interface
- 7-inch touchscreen display
- Integration Capability
- Manage up to four scalder tanks
- Comprehensive Reporting
- Detailed event and temperature reports
- Steam Valve Adjustment
- Automated based on RTD feedback
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Tank size
- Customizable size
- Control panel type
- Touchscreen controller
- Machine footprint
- Compact design
- Discharge method
- Continuous or batch
- Control panel type
- Touchscreen
- HMI type
- 7-inch touchscreen display
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.