Screw capping systems for bottling lines
Ensure airtight sealing and product integrity with precision-engineered screw capping machines designed for continuous, high-speed operations across varied container types.
The screw capping machines from Della Toffola are engineered to optimize the efficiency of your packaging line across multiple industries, including food, beverage, and pharmaceuticals. Designed for seamless integration, these machines utilize a “Pick&Place” system for plastic screw caps and a “direct pick” system for aluminum caps, ensuring precise closure with magnetic friction control for adjustable sealing force. With continuous operation facilitated by an efficient cap distributor equipped with a “no cap” sensor, these machines maintain high throughput without compromising on quality. Suitable for a variety of end products such as screw-capped wine bottles and pharmaceutical containers, the system is also adaptable to handle PET, PE, and HDPE bottles with a specialized neck holding system. Constructed from durable stainless steel, the machine offers robust performance with minimal maintenance – an essential solution for maintaining production integrity and efficiency.
Benefits
- Enhances production efficiency with high-speed continuous operations.
- Minimizes product waste through precise cap placement and sealing.
- Adapts to diverse packaging needs, accommodating various bottle and cap types.
- Reduces maintenance efforts with durable stainless-steel construction.
- Ensures product safety and quality with integrated sensing and control features.
- Applications
- Beverages,Wine,Water treatment,Foodstuffs,Chemical,Pharmaceutical industries,Dairy
- End products
- Dairy milk bottles with plastic caps,Screw-capped wine bottles,Bottled water with plastic screw caps,Chemical solutions in screw-capped containers,Bottled sauces with aluminum caps,Juice bottles with plastic screw caps,Pharmaceutical tablets in screw-capped bottles
- Steps before
- Filling,Bottle feeding,Bottle cleaning
- Steps after
- Labeling,Packing,Quality inspection
- Input ingredients
- prethreaded plastic screw caps,aluminum screw caps,PET bottles,PE bottles,HDPE bottles
- Output ingredients
- capped containers,sealed bottles
- Cap type
- Prethreaded plastic / Aluminum screw
- Automation
- Automatic cap distributor
- Container type
- PET / PE / HDPE
- Material of Construction
- Stainless steel
- Cap Detection
- "No cap" sensor
- Cap Chute
- Equipped with releasing head
- Closing Heads
- Magnetic friction / Stainless steel rolls
- Cap Distribution System
- Automatic and continuous
- Working Mechanism
- Pick,Place / Direct Pick
- Automation Level
- Automatic sensor-controlled
- Cap Detection
- No cap sensor
- Cleaning Method
- Manual / CIP adaptable
- Changeover Time
- Depends on cap type
- Batch vs. Continuous Operation
- Continuous feed
- Cap Feeding
- Automatic and continuous
- Corrosive resistance (e.g. acids)
- Yes
- Capping station column
- Includes cap distributor,chute,releasing head,and capping heads
- Machine version
- PPV for prethreaded plastic caps
- VA for aluminum caps
- Material
- Stainless steel
- Cap type
- Prethreaded plastic / Aluminum screw
- Head mechanism
- Pick,Place system / Direct pick replica catch system
- Cap releasing mechanism
- No release if no container is present
- Cap distribution
- Automatic continuous feed with no cap sensor
- Closing force adjustment
- Magnetic friction
- Additional option
- Neck holding system for PET/PE/HDPE bottles
- Cap type
- Prethreaded plastic / Aluminum screw
- Closing head type
- Magnetic friction / Stainless steel rolls
- Detection system
- No cap sensor
- Bottle compatibility
- PET / PE / HDPE
- Bottle holding system
- Neck holding system
- Market info
- Della Toffola is renowned for its expertise in designing and manufacturing industrial equipment for the wine-making, beverage, and food processing industries, providing customized, high-quality engineered-to-order solutions with a strong reputation for innovation and reliability.